KB26G1XER5 KitchenAid Mixer - Instructions

Opened the gear housing and removed all gears. Cleaned out all grease. Biggest issue was getting the retaining ring; very tight. Gears were difficult to pull easily. In replacing gears they did not sit easily and took a little rubber hammer to re position worm and upper gear. Be sure to have the right grease for food devices and don’t under grease. And have patience of which I have a short supply.

Easy ; remove belt ( 1 screw ) remove cover , and there is the complete drive . I still need the top plastic cover which is cracked and broken where the bolts go through . Please quote this part .Conradt

followed directions given, removed all the old grease .did a short test run , then replaced with new grease. the reason the gear was striped was my fault mixing too much bread at one time. we have a coffee house and use the mixer every day.

Dismantled gear box pulled all gears out and replaced worm gears

replace worm gear

Remove and replace gear case. Apply food grade grease secure with screws.

Unscrew the top and remove it , 4 more screws to remove the top of gear box , wipe out the old grease , lift the gears , but to remove the center gear you need a special narrow tip plier to remove the snap ring . Changed the center gear , apply new food grade grease and with reverse order putting back all remaining parts . Worked fine .

Removed 2 screws holding the switch unplugged the one at a time.
opened the gear box cover 4 Philip screws, cleaned out the grease
removed the pinion gear, removed pin, removed the planet gear assembly replaced gears in reversed order greased it up put gear cover back on and tested worked great.

removed top housing, removed gear housing cover, removed all gears, cleaned out all grease, obtained gears and new housing cover, fit all gears in housing, filled with grease and put on housing cover.
Reassembled mixer.

The repair was easy, I only had to order new gear assembly parts and to replace the associated worn parts (shaft, pin, and gears).

When I ordered a replacement assembly, I was sent a "new" replacement. As I had read up on your site to number the 5 wires BEFORE I removed them, this was a great idea. The new assembly was wired differently than the original board. Although no install instructions came with the new part, it was just a matter of connecting the NUMBERED wires to the new configuration. The first time I fired it up after plugging everything in, nothing happened! I removed all the plug-in wires and reinstalled to ensure I had not gotten a tight connection because of the plastic covers over the end connectors. On my second try, everything worked as advertised! VIOLA!!!! It was a bit tough because of the tight spaces within the motor housing and the new wire routing. Just take pictures of the area BEFORE you disconnect anything and you should do o.k., since I did. 20 minutes.

Remove covers, open gear box, remove lock ring and gears to deterime which gears were bad. Remove old grease, install new gears and pack with new grease.

Taking apart the machine is really easy. I was worried the grease would have spilled all over the places, but when the machine is cool, the grease is solid, so no spill. Replace the parts is quite straightforward, and there are plenty of tutorials on line. The only tip is that the grease used by KitchenAid is dark, and it is not easy to see all the small parts when you take the gearbox apart, so pay attention at what you do and at what you throw away... when I got to put it back together I missed a special concave washer which must have been trapped in the grease. Other than that... it has been an easy repair, the mixer is back up and running and I saved a ton on $$$

1. Removed the decorative band then the upper motor cover.
2. Removed the upper gear case cover. Found one of the two alignment pins broken.
3. Inspected gears.
4. Cleaned out old grease.
5. Repacked with new food grade grease.
6. Reassembled.

using Phillips screw driver, remove 5 screws - take off cowl (cover)l. remove 2 screws holding speed control assembly
unplug old speed control assembly (4 plugs) and plug in new speed control unit - reassemble cowl .