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6651340592 Kenmore Trash Compactor - Instructions

All Instructions for the 6651340592
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Trash compactor would not turn off at end of cycle and made a grinding noise and some vibration
I removed the unit from under the kitchen counter by first pulling the trash drawer all the way out and lifting it out of the track and setting it out on the floor. I then slowly pulled the compacting unit out and unplugged the cord from the electrical outlet. With the entire unit out in the floor I took a nut driver and removed the screws from the top plate and the screws from both sides at the bottom of the front housing. This allowed access to the directional switch. Two screws on the right side of the switch have to be removed to remove the switch along with two holding plates on the left side of the switch. The switch can then be accesses for removal. Several wires are attached to the switch and should be removed one at a time and installed to the identical identical location on the new switch. The new switch can then be installed by aligning the holes and reinstalling the holding plates. When this is done the front frame and top plate can be replaced with the nut screws. Plug back into the electrical outlet and see if it works. In this case it did exactly what it was doing before I started. So either I did not reinstall the directional switch properly or I am in the one percent rather than the 99 percent that should successfully solve the problem as suggested in the trouble shooting guide. I will now recheck the installation of the directional switch nd then check the bottom of the unit to see if the gears or chain drive are broken .
Parts Used:
Trash Compactor Directional Switch
  • Ronald from Brentwood, TN
  • Difficulty Level:
    A Bit Difficult
  • Total Repair Time:
    1- 2 hours
  • Tools:
    Nutdriver, Screw drivers
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Unit cycled when on switch operated and would not stop until Off switch was activated.
Replaced the limit switch. This did not alter the problem. Took off the On/Off/Start switch and dissasembled. I found the the Start switch was stuck in the on position. I reassembled the switch mechanism assuring that the Red "ON" indicator moldings were correctly positioned and reassembled everything. The Compactor now works properly. Need to add "Check the Start switch" to diagnosis.
Parts Used:
Trash Compactor Directional Switch
  • Gerald from Wickenburg, AZ
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    15 - 30 mins
  • Tools:
    Nutdriver, Pliers, Wrench (Adjustable)
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broken rotary switch
remove drawer remove two phillip screws lift off front panel remove wiring and plug into new switch.slide switch through the hole in panel install nut reinstall panel screws and drawer job done.
Parts Used:
Rotary Switch Kit
  • john from red bluff, CA
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    15 - 30 mins
  • Tools:
    Pliers, Screw drivers
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Drive motor would not turn off after completing cycle
Pull unit from under counter (Held in place with 2 screws) Use nut driver to remove top and front panel. (I didn't remove the control panel from the front panel which probably made access more difficult) Locate the directional switch near the top of the unit and remove two screws, being careful not to lose a small metal plate into which the screws thread (similar to a Tinneman nut). I moved the wires one at a time from the old switch to the new as I am color blind and have trouble with wire colors. Fit the new switch in place, being sure the switch lever is positioned against the metal tab that operates it. Screw the switch in place and then reassemble the compactor.
Parts Used:
Trash Compactor Directional Switch
  • William from Jacksonville, FL
  • Difficulty Level:
    Easy
  • Total Repair Time:
    30 - 60 mins
  • Tools:
    Nutdriver, Pliers, Screw drivers
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stripped pinion gear
I took the hex screws out with a nut driver and then punched out the role pin in the pinion gear (the little gear) and replaced it along with the large gear, less than 15 minutes. I was surprised how fast (day and a half) the parts were here.
Parts Used:
Drive Gear Kit
  • jeff from lincoln, AR
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
  • Tools:
    Nutdriver
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minor replacement
Removed panel and replaced it...
Parts Used:
Compactor Front Door Panel - Black/White
  • Rhonda from ODESSA, TX
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
  • Tools:
    Screw drivers
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The panel got bent
Took the bent one out, put the new one in. The repair was not the story, the story was that we ordered the part on Monday afternoon and it was delivered on Tuesday! And the shipping was less than $8.00. Fresno to Elk Creek in less than 24 hours for that price was amazing!
Parts Used:
Trash Compactor Panel Inner
  • Steven from Elk Creek, CA
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
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the compactor was stuck in the down position
Had to first raise the screw plate that compacts the garbage. Then had to turn the compactor over and remove screws holding the bottom plate on in order to get to the gears. Once that was done I removed the worn gears and the chain drive and replaced with the new gears and the chain. Put the unit back together and works like a new one. A $35 dollar fix for a unit that sells for around $900 today. Thanks to partslect for being able to help me with the parts needed. Not only did I save on a new unit but by doing this myself I saved around $100 in labor charges.
Parts Used:
Drive Gear Kit
  • Rod from Quincy, IL
  • Difficulty Level:
    Easy
  • Total Repair Time:
    15 - 30 mins
  • Tools:
    Screw drivers, Socket set
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Directional Switch lever broke
The part was suppose to come with instructions, but did not. However, it was easy after reading the comments on-line, and discovering that the front cover had to be removed in order to expose the whole switch and wires. I did drop one of the mounting screws down the front of the compactor and was not able to recover it. So, I had to make a trip to the hardware store for a replacement. They couldn't match the remaining screw but I found 2 similar ones with lock washers and nuts that worked just fine. I saved a $90 service charge and probably double the cost of the switch by doing it myself.
Parts Used:
Trash Compactor Directional Switch
  • Dick from Penn Valley, CA
  • Difficulty Level:
    Easy
  • Total Repair Time:
    15 - 30 mins
  • Tools:
    Nutdriver, Screw drivers
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20+ plactic gears striped them selfs who da thunk
took longer to pull it out and put it backunder the counter then to pull the panel take the chane gear & drive gear off and put it back together
Parts Used:
Drive Gear Kit
  • Fred from Belmont, NH
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
  • Tools:
    Nutdriver
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compactor was crushing the bag holder
easy ... got the new bag holder and replaced old one. the impressive part of the process is how easy it was to get the part info from partselect website. could have spun my wheels a lot without that.
Parts Used:
15" Compactor Bag Carrier with Easy Grip Handles
  • Myles from Jackson, NH
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
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the switch did not click off
very easy to fix. all it took was pulling the compactor out to unplug,take off the removable front nob, unscrew two screws located just below the front panel.using needle nose pliers to remove the actual switch, unplug the wires conected to the switch and put the new one on the same way. It almost took me longer to write this discription than it took to fix!
Parts Used:
Rotary Switch Kit
  • janie from mcHenry, IL
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
  • Tools:
    Pliers, Screw drivers
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compactor will not stop when compaction complete on top cycle
take 2 screws out on top cover with key switch. remove two screw holding directional switch. remove wires, one at a time, and place on the new switch. put new switch in place with two screws. put front cover on with two screws and test. works like a charm.
Parts Used:
Trash Compactor Directional Switch
  • BRUCE from CASPER, WY
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
  • Tools:
    Pliers, Screw drivers
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Stripped Drive gears and "Melted" ram stops
First off....I was surprised at how inexpensive the drive gear kit was. As others commented, they fit perfectly and I believe will fit other manufacturer's models since there is a lot of cross branding. The Drive gear replacement itself would be easy as described by others so I won't repeat that. However replacing the plastic tubular "ram stops" on the screw drive was a challenge since there are no "helpful hints" in the blog. To do that you have to work from the top and sides. Needed to remove the two gear cams where the screw drives are seated on the bottom of the unit, then (working with the unit on it's side)you have to raise the whole (heavy) plunger that is attached to the drive screws high enough to remove the old tubular ram stops and bushing and replace. To raise the plunger assembly out from the top you have to remove the sheet metal top plate of the unit....and....importantly remove the control panel on the front where the switches are. There is a limiter switch that has a metal arm which engages a plate on the plunger to stop the unit when it reaches the top. You need to remove that switch to be able to raise the plunger assembly high enough to get the new parts on the screw drive. Put all that back together and then go on to the gear replacement as described by others which was straight forward. Very messy job with all the grease and garbage residue. I am pretty handy figuring these things out, and there may be an easier way, but next time I will call a pro or replace the whole compactor.
Parts Used:
Drive Gear Kit
  • Donald from Shavertown, PA
  • Difficulty Level:
    Difficult
  • Total Repair Time:
    More than 2 hours
  • Tools:
    Pliers, Screw drivers, Socket set, Wrench (Adjustable), Wrench set
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Large ring gear - delrin - split in two
Laid appliance on side - removed top sheet metal cover and bottom sheet metal cover. Broken delrin ring gear was on bottom of bottom cover (housing). Gear had broken off of its hub, which also was the sprocket chain drive for both acme screws driving the compactor platten. Motor had to be loosened so that the chain could be removed from the old sprocket hub, and the new delrin ring gear - with new sprocket hub attached - could be mounted on its fixed spindle. With new delrin gear/chain sprocket mounted, the motor had to be spaced and tightened to allow 0.010 inch lash between the gears. The only instructions included with the new gear was how to do this - by placing a piece of paper in between the pinion gear on the motor, and the new ring gear, and then tightening the motor into place. This was done, the sheet metal covers were re-installed, and the compactor works just fine. There is a design flaw in the original (KitchenAid) engineering of the gear, however, and I expect that in the next four years this will probably happen again.
Parts Used:
Drive Gear Kit
  • Chris from Burlington, CT
  • Difficulty Level:
    A Bit Difficult
  • Total Repair Time:
    1- 2 hours
  • Tools:
    Nutdriver, Socket set
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All Instructions for the 6651340592
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