KB26G1XWW5 KitchenAid Mixer - Instructions

took mixer apart down to removal of gear case cover.upon removal of this cover found the bevel gear and hub bevel gear chewed up .removed them both then replaced them both.and also had to solve a clearence problem between the 2 gears they were too loosely meshing. so had to push the hub retainer closer to take up the meshing slack.not sure my repair will hold but i have another set of gears and another solution that will surely fix it.

First of all, go to the web site and download the schematics of the model #. It will show all the parts and part #s. Secondly watch a u tube video of the actual strip down process of the professional 600 series stand mixer. With this knowledge, do one of two processes 1: strip down the machine, remove the gears and check for defects- order parts. Or 2: replace all the parts( little money) and have a totally refurbished , smooth running mixer. I kept the good used gears for spares. I replaced 90 % of the internals ( including motor) and have a smooth running machine. I initially burned out the mother 2 months after initial purchase, sent it back under warentee, and received it back . Wen I stripped it down 10 years later, there was very little grease in the gear housing. This is what probable ruined the gears. Use plenty of grease in the housing and gears. The grease is one of the most expensive items, but you can't find it anywhere, so order it, along with everything else, from Parts Select.

The appliances belong to my neighbor who had no papers/manuals so I was on my own to figure out how to even get the machine apart and to find the correct nomenclature for the parts I needed. The PartSelect diagrams on the web site told me everything I needed to know. The key to the dis-assembly was the band around the center of the machine. After I discovered that, the band came off easily followed by splitting of the casing. One the first machine it appeared that the circuit board/switch assembly was in bad shape looking like it had been over heated at one time. As a test, I took the electric component out of the machine that would run and put it on the dead mixer. Beauty, it worked. OK so much for the easy one. On the machine that would only turn part way, I split the transmission housing by removing four small bolts and found that the worm gear was partially stripped. So, I ordered a new gear, switch assembly and transmission gasket since the old one was torn during my dis-assembly process. I don't have any snap ring pliers, so the snap ring(retaining ring) was taken off using a large screw driver and a a pair of slip joint pliers. Worked well, but I was afraid that the old retaining ring may have been damaged, so I ordered a new one. Good idea, since I broke the old one trying to put it back on. When all of the parts were installed, I filled the voids with heavy grease and put it all back together. Both mixers now work perfectly which saved the owners several hundred dollars. They had planned on replacing them both for use at their restaurant. I am now a fan of PartSelect because of the ease at which I, a novice had been able to find and get the correct parts, and the speed at which they arrived. I am also very impressed with the Kitchen Aid mixers because it appears the they are very well made, and are easily repaired if they do break. I was surprised to find a small appliance that is repairable. Many are now just throw away quality. I am a hero to my neighbors (they don't know how easy this was) and will keep the refrigerator magnet that was included with my parts order, for future repairs.

Worm gear strips usually after the lower gear housing breaks. Tore down cleaned grease and shrapnel out, replace stripped worm gear and lower housing. It's convenient that the lower housing plate comes assembled with new bushing and gear. This is now the third one of these expensive mixers I have repaired, word got out that I fix them, and this is a very common problem. Repairs have been for friends and Church, so I don't charge any labor, it's kind of fun, messy, but fun. Note to Kitchen Aid: Please strengthen lower gear case.

removed the cover, separated the gear casing, cleaned the gears, replaced the thrust bearing kit and worm gear, greased all and reassembled. Wish I would have known to order the grease, it would have saved a couple bucks in shipping.

After trying to make a batch of heavy frosting, my KitchenAid mixer final stopped turning. After watching a video of how to change the grease in a similar model on PartsSelect and seeing it wasn't that hard to take apart, I decided to give it a try myself. Removing the cover exposed a completely worn gear drive. Luckily, it was easy to determine which parts needed replacing and PartSelect sent them in no time. Once I put everything back together, it sounded terrible which was pretty tough to take. As it turned out, the problem was flecks of metal from the gear were still in the grease and were getting caught in the mechanism. Once I thoroughly cleaned all the grease out and gave it some fresh grease the machine worked great. Much better than before. I only wish I had swapped the grease out at the same time. Thank you PartsSelect for saving me hundreds of dollars on a new machine!

The repair is actually quite simple. The Snap Ring Pliers are essential. Make sure you clean out all the old grease in the machine and replace with new grease. The metal dust will act like sandpaper and destroy your new gear. There are several videos on YouTube which go through the process of repair and part replacement, I found these quite helpful. Good luck! DIY!!!!

Watched the video. Ordered the parts. Watched the video again. Replaced the worm follower gear and bearings on the worm gear. Added grease. Installed new gear housing. Put it all back together and tested. Works like new. Now I get cakes and goodies again and have a happy wife who thinks I'm super handyman. Thanks

This is a 6 Qt. made by Kitchen Aid Stand Up mixer 575. watts with 6 qt. bowl. A powerful machine. But not geared to crush Almonds. After about 2 quarts of Almond crushing to make Almond butter I heard the machine thumbing inside and turned it off immediately. Mind you, I am a 60 year old man with Maintenance Mechanic, and Machinist skills. If you listen to my instructions which aren't that hard you can do this. REMOVE THE POWER CHORD BEFORE CONTINUING. First you have to find the screws that hold the top half of the machine together. They are under the silver Kitchen Aid Stainless Steel 5/8th Band that runs around the middle of the machine. On the back of the machine is a small machine screw that when taken out removes the band. Remove the band carefully as not to bend it because it has to go back on looking pretty. Comes off easy. You will then see 4 longer 3/4 inch screws around the middle of the machine head. When you remove these screws the top half of the machine head will lift up. The top half of the machine head lifts off very easy. Throw all your screws into the top so you don't mis place them. You will see a Motor some gears on the side and a shaft that comes from the motor going into a Cast Aluminum Casing with another 4 screws 3/4 exactly the same size as the ones you took from around the top mixer casing. This is easy cause you don't have allot of different size screws only the one small one that screws on the back of the band. After these four screws are removed, again lift up the top half of the casing but this time it will be full with gear grease. Put the casing aside and using paper towels wife a little of the gear grease off the top gear. In order to turn the gear you must use the side drive gear or look around the gear you will notice in some of the gear slots will be shinny and worn. This is the Bevel Gear. There is a C locking shaft cliff that keeps the gear locked in. You must have a multiple C clip remover pliers that has different size C clips for the holes in the clip must be spread apart in order to remove the clip all the way up the shaft. NOTE:; DO NOT USE A PLYERS TO TRY AND PRY THIS CLIP OFF IT IS STRANG AND YOU MAY MAR THE STAINLESS STEEL GEAR SHAFT. You must use the gear C clip remover, I found one moderately prized for 25 dollars at the Home Depot or any large chain hard ware stores will have it. After the C clip is removed, slide the gear evenly up. If it's stuck that's only because of grease unless you mar the shaft by not listening to me. I also replace the Top Hum Bevel gear which is in the top half of the hub. Parts select has a Diagram that shows you the parts and where they are. When putting on the Bevel Gear over the shaft be sure to lower it evenly and guide it onto the worm gear. There is a small pin that sticks out in the middle of the gear make sure this lines up when setting the gear into the worm gear. The Top Bevel Gear, falls right out and you can use your figures to pull this one out and put the new one in. If you replace the Bevel gear my experience as a mechanics is to always replaces the adjacent gear as well, both will be worn. attach the C cliff the same what as taking it off except opposite. Pull the tow clip holes apart and slide it down to the shaft groove for the clip. Put everything back the way you took it off. One NOTE;.. DO NOT DO TOUGHT THE SIDE DRIVE GEAR IT IS SET IN WITH BRASE LOCKING SHIMS AND HAVE TO BE SET A CERTAIN WAY TO CLOSE. When closing make sure the Top Hub is in line with these brace shims. After screwing the hub back down do not over tighten, just snug it tight. Be sure to buy axle gear grade and replace any grease removed, this chamber must be loaded with grease. There is never too much only too little as you will wear the gears down without the proper amount. DO NOT TOUCH ANY THING THAT DOES NEED TO BE TOUCHED LIKE THE MOTOR OR DRIVE SHAFTS OR SIDE MAIN GEAR…

Remove Beaty band, one screw. Remove four screws holding top. Remove worm gear, by simply lifting it out. Removed all grease. Repacked with fresh grease. Take out gear case/ transmission bearing, clear all old grease, repack with new grease. Install into new gear case housing. Assemble, and Repack new worm gear and front and rear worm gear bearings, utilize old washers (2), and one small ball bearing washer. Rotate worn gear and bushing to spread the new grease throughout the gears. Replace top cover, four screws . Replace beauty ring, one screw. Run unit for 20 to 30 seconds, under no load to distribute the new grease. Works like a charm. 45 minutes to one hour. To complete.

Removed the cover. Removed the gear assembly cover.. Extracted the C clip with a tool. Removed the bevel gear. Pushed out the dowel pin. Used rubber mallet to push the shaft off the worm gear. Replaced the washer and the worm gear. Used a 1/2" diameter PVC, 3" long over the shaft and on the gear to push back the shaft through the gear with rubber mallet. Pushed back the dowel pin. Reinstalled the C clip. Replaced broken hub bevel gear. Added more grease. Placed the gear cover with 4 screws just tight enough to hold the cover but still allows movement. Turned the mixer to the lowest speed. Allow the cover to self adjust so that the gears have the smoothest sound. Tightened the screws while while maintaining the smooth sound. Turned off the power. Replaced the cover.

took off the strap band around mixer, took off the cover (4 screws, took off gear cover (4 screws) took off the retaining ring(used pliers and screwdriver) took off upper gear, took out retaining pin, took off lower gear (becareful to grab the planetary assembly as it will fall out after you take out the retaining pin) cleaned out all of the gear grease (the teeth that were missing were in it. replaced the planetary assembly, lower gear and retaining pin. replaced the upper gear, replaced the retaining ring (used screwdriver and hammer. you have to spread the ring with end of screw driver so it will fit on the shaft then tap lightly with screwdriver and hammer to get it down to the keyway for the ring.) replaced the gear grease with NEW grease, reaplaced the gear cover, replaced the mixer cover, replaced the strap band and plugged it in to test it. IT was quieter than before and works great. i spent less than $30 to repair my 10 year old, out of warranty, Kitchen Aid Mixer. much better than the $32.00 to ship it to factory repair shop and get an estimate to repair. I needed it to make a cake for my nephews wedding. I had my parts in 2 DAYS!!! it was a great experience over all.

I replaced the switch component twice and I still have the same problem. I will purchase a new motor now see if that works? I'll post what happens thanks

We are a pretty handy bunch here. However, the diagrams provided with the part numbers did assist in the disassembly. It went smooth and easy.

Remove screw and nut from back of mixer head to release the silver name band. Remove the exposed four cross head screws, (two each side), and lift off the motor and gear cover. Wipe excess grease from gear wheels to expose the retaining ring clip at top of vertical gear shaft. Using small nose circlip pliers, remove retaining ring and bevel gear wheel to expose shaft pin and worm gear. Support the shaft from below and remove pin. Lift off worn worm gear wheel allowing shaft to drop down. The horizontal worm gear shaft can now be lifted out taking care to keep assembled. Carefully clean old grease from all gears and from the gear housing, (note that broken pieces of the old worm gear are in the old grease. Repack housing with fresh high performance grease recommended for worm drives. Cover new and reuseable gears with grease. Reverse the process to reassemble the unit.