GY396LXPT00 Whirlpool Range - Instructions

Oven stopped heating after attempting a self cleaning cycle. Problem turned out to be failed thermal fuse component. This is an easy repair and well worth the attempt given the replacement cost of the oven.

First step was to locate and shut off the two circuit breakers supplying power to the oven. Then I locked the panel to ensure someone didnt re-engage the breakers while I was working on the unit. (Lock out / Tag out).

Second step was sliding the oven out of the cabinet - this unit is located below a cooking top and was just the perfect height to allow a furniture dolly to be used to support the oven as I slid it out.

The unit is 'hard wired' (i.e. no power plug) so it can only be pulled out so far from the cabinet, but there was sufficient reach to allow access to and removal of the sheet metal cover at the rear of the oven to expose the thermal fuse and the read wiring. I proceeded with care, assuming the power was still on and once the terminals of the thermal fuse were exposed I performed a voltage measurement to ground on each side of the fuse to ensure power was in fact off.

Then I used an insulated pliers to gently remove the wire harness at each side of the fuse, and once the wires were removed I performed a continuity check of the suspect fuse, and confirmed it was an open circuit (i.e. failed).

Removal of two more screws allowed the fuse to be removed and the new fuse was installed, reversing the procedure.

This was followed by replacement of the rear sheet metal and finally sliding the oven back into its place in the cabinet using the furniture dolly. This is a single oven but still very heavy and has some sharp sheet metal edges likely to cause cuts if not handled with care so the dolly and a second set of hands (and good gloves) are nice to have.

Finally, after inspecting the oven door gasket and other air vents around the outside of the oven to identify suspect causes of the overheating event that tripped the fuse, the air vents above and below and within the door were cleared of dust-bunnies and other debris that had collected, possibly causing interference with the air flow that cools the area in between the oven and the cabinet. This blockage may have been the root cause of the fuse failure - i.e. the air did get too hot back there and had the fuse not tripped it would have been dangerous. The door gasket looked fine although its also an easy replacement and does not require oven removal.

The new part fit perfectly - it was a different design than the original part that shipped with the oven but appears to function perfectly so no complaints. The trip temperature is identical to the OEM part based upon the nomenclature on the back of the OEM and the replacement fuse part.

Unlocked the power panel and turned on the two breakers to the oven, set the clock and checked operation and its functioning great now.

Have not run a self cleaning operation since the repair but that is the next step and now that those door vents are clear I suspect that the fuse wont trip again.

Lesson Learned: Check those vents for obstructions.

Similar oven selling at discount because its the end of the model year is now priced at over $1100. Fixed our unit for $50 and the added cost of a $20 furniture dolly that I already wanted to buy.

Give this repair a try its a piece of cake and well worth the effort.

See description listed as problem

Had this range for 6 years. My daughter turned on the burner and it went "pop". She was very upset. I found the best price at PartSelect, and ordered the same day.

the first burner arrived broken in the box. We contacted PartSelect, and they immediately sent another and rushed shipping. It arrived in excellent condition.

To replace the unit: First, I turned off the circuit breaker for the range. Then I removed the two Philips screws that held the cooktop down. Next I removed the nut screws holding the burner to the cooktop.

Then I placed the new burner next to the old one, and one by one swapped the wires (this way I was sure I had the right wire on the right connector). One of the wire connectors broke when removing it from the old burner. PartSelect had provided 4 repacement connector pieces (oddly, all of which were too small for the burner element). So I located a replacement connector at a local hardware store. Stripped the end of the wire and used pliers to fasten the new connector.

After all connectors were secured to the new burner, I screwed the burner to the cooktop, then closed the cooktop and secured it with the two screws.

Turned on the circuit breaker, and it works like new! Saved over $100 by doing it myself!

Replaced oven temp sensor, removed oven door and interior racks for easy access to oven upper rear sensor access. Used philips head screw driver to remove both screws, gently pulled old senor out of reat oven wall until electrical connector clear of rear wall, disconnected connector, connected new sensor and gently pushed wiring and connector back into opening, reinstalled door and racks. Ran open thru cycle and used oven thermometer to check temp. fast easy install

The website and diagram of my oven helped me know exactly what was wrong and where to locate the problem. I simply removed the oven door and the trim, pulled the oven out of the wall. After removing the back panel I located the part and put in the new part. Then reversed the procedure.

Turned off breaker to oven. Removed 2 screws, used pliers to remove 2 wires from old element, replaced with new part, connected wires to new element and screwed in 2 screws. Turned on breaker, then oven and new element heated. Very easy!

Replaced the lower heating element with a new part.

After unplugging electric service, loosened 3 Philips-head screws holding 3 wires from range and loosened 3 nuts holding wires from electric cord. Also removed 1 Philips-head screw holding grounding tab. Removed 2 Philips-head screws and removed the old block. Mounted new block with those screws and replaced and tightened all 6 wires.

Removed old terminal block & replaced with new one. Very simple. Did NOT have to replace cover as stated you should. Shipping could have been a little faster. Will definetly try this site again.

Removed all terminals and block mounting screws. Repaired one burnt terminal and reassembled. Replacement part was an exact fit and reassembly whnet very well.

My husband took the back off and replaced it. The repairman suggested pulling the range out into the floor to run the self clean mode. I have owned several such ranges and have never had to do that and won't now. Easy Clean Oven Cleaner will be the next thing I use.

My grandson, age 15 did the replacement. Now, how easy is that!

Important to unplug the appliance first. There were two screws which were at the top opening of the oven. They were a bit obscure, but with a bit a searching, I was able to find them. After removing those two screws, the entire top lifted up. There were four screws from the bottom of that assembly which were easy to find, and once removed, the top lifted of easily. I found it easier to remove the two power lines with two easy disconnects, this made it easier to work on the assembly. The element itself was held down by two simple clamps which required no tools. There were four easy to remove wires, and the element came right off. Simply reversing the process put it right back together, plug it in, and back to cooking again.

The oven is a KitchenAid convection oven with 4 panes of glass. The front, two inner glass panes that aren’t “touchable” and the interior glass that is the one that takes the heat from the oven and which you can clean easily - this is important because the descriptions of the glass all say “inner glass”. This is door #3 in the diagram that measure 10 x 22”. Which I cracked when I was pouring water into a pan to create steam for bread baking (lesson learned).

Because of the age of the oven, to remove the oven door it was necessary to place “pins” (we use medium screws) into the hole behind the door latches. Then were able to lift off the oven door. (We saw some videos on YouTube)

We placed the oven door on the counter top and removed ALL screws that held the door at the bottom and around the casing - KEEP these screws separate by where you’ve removed them so you replace them into the proper section when you reassemble the door. Each glass you remove has slots that hold them in their proper places. I recommend taking a picture BEFORE you take out each glass as there are brackets that need to go in proper order and you don’t want to forget the order.

We had to flip the door over in order to CAREFULLY remove the casing and access the different inner glass sections (took the opportunity to really clean them). Gathered the broken glass pieces into a paper bag and vacuumed the fragments. Then we were able to place the new interior glass from PartSelect, and reassemble the oven door. It’s perfect!

This took some time most likely because it’s a very old oven and you need to be methodical. I was just glad to be able to get the part - not yet ready to replace the oven.

BTW, originally I was guided to order glass #7 which is one of the inner glass panes that you cannot touch - unless you take apart the oven door - The exchange for the proper door was handled very quickly and easily. Hope this helps.

Unplugged the power cord first. Opened oven door and removed the two screws that held the stove top glass down. Lifted the glass top and removed the four wires connected to the element. I taped the wires to the lid in the pattern they were attached to the element. remove the element from the brackets. The new element was an exact match. reversed the sequence. Put a pot of water on and boiled a hot dog! Perfect! Great part and speedy delivery!!