DG19CA Maytag Dryer - Instructions

Removed the two lower screws holding front of dryer assembly in place and "unhinged" it and stood it up on floor. Then I unclipped the two wire leads on inside of dryer door assembly and moved assembly completely out of work area. Next I removed the four screws holding the tumbler frame in place and removed that frame from the work area. Now you can access the blower wheel "frame" and remove 5 or 6 hex screws to get that off and out of your way. You DO NOT have to remove the dryer drum and/or drum belt to complete this repair, so save yourself some work and leave it in place!! Once the blower wheel frame is off, use pliers and a flatheaded screwdriver to get the small outer retaining clip off, and then just pliers to get the wheel retaining ring off the wheel shaft. Put on the new blower wheel, use pliers to replace the aforementioned wheel retaining ring, and then the small outer retaining clip...VIOLA! You're finished! Dryer will run like new with a smooth purr instead of that dreaded rumbling sound.

The directions for the door latch kit told you to take the front of the washer apart to remove the old latch. But in my case the latch was broken in such a way that was not necessary. The new part just popped into place! No more fridge magnets holding the door closed!!!

And the new lint filter is great, the old one was so gunked up with old lint it was becoming difficult to clean.

I don't really know how old my dryer is, I purchased it used about 3 years ago.

Problem was the blower wheel, (Plastic deteriorated). Replaced the tumbler and motor belt as well as th idler pulley. While the blower wheel turned out to be the problem, the other parts were significantly deteriorated. Since I had the dryer disassembled it made sense to replace the other parts. The 24 year old dryer runs like new. The parts select instructional videos were extremely helpful.

This dryer has been really reliable. This is the first time I've had to repair it. PartsSelect.com says the noise had a 30% chance the problem would be the tumbler rollers and shaft and 18% it would be the blower impeller fan. I took a chance on the rollers, thinking I would save $20 on the blower fan. Big mistake! Once I dissambled the dryer, I realized almost immediately it was the blower fan and not the rollers. When I manually turned the motor shaft, I discovered the problem. The plastic fan's shaft hole is worn to a larger diameter and is semi-freewheeling on the shaft causing the racket. I replaced the rollers and belt and ordered a new fan. I tried putting electrical tape on the shaft to enlarged the OD like a fellow on this site said, but it worked for about 3 minutes then the racket started again. Also, I had to pull the dryer away from the wall and open the access door to the back of the motor in order to thread the drive belt on the motor and idler pulleys. I couldn't fit my arms along side and under the tumbler. I've got the scratches on my left arm to prove it. Suggestion: Replace the blower fan, rollers and shafts if you have the rumbling noise when operating the dryer. Might as well replace the drive belt while you have it apart, too.

Replaced igniter, then the two coils on the gas valve. I'm not sure which actually fixed the problem as I was not testing the repair correctly. I needed to attempt to dry an actual load of wet clothes.

Fast receipt of parts from supplier . All parts went together very quickly. Don/t recommend this work for those who have no mechanical skills. realignment of screws can be very tricky . They must all be correctly aligned first and driven in at diagonals to equalize pressure . Job needs to be used with hand tools as it is easy to strip out the threads in dryer by overtightening the screws.
PS before this we had replaced the drum belt.
Update:
We ran the dryer after replacing the drum support rollers and the idler pulley and it was smooth for about 5 minutes. then the rumbling and uneven rotation started up again! The tip-off was when we had done a test roll on the drum after changing the above parts, we heard a rumble from the blower wheel! so we ordered the blower wheel, replaced it and the dryer sounds like new.
Thanks to others who have written their stories which helped us figure out the problem. : ) saves big $$ on buying a new dryer. PS ours is 15 years old and has had heavy use.

Unplug dryer
Remove front (2 screws at bottom)
From bottom lift out and up to release top bracket
Move front panel gently to the left not disturbing wires
Remove blower cover with nut driver
Remove expansion clip on shaft with expansion clip pliers
Remove blower clamp with pliers
Slide blower wheel off
Replace blower wheel an reassemble

I bought this machine in 1984. For the belt to last this long, is extraordinary. The belt comes in a plastic bag with instructions. After removing the front cover(2 screws at the bottom, tip bottom out towards you. Cover unhinges from the top. Lean face against a wall. Don't remove any wires). I then vacuumed the inside thoroughly. Used a parts brush to wipe everything off, and blew out with compressed air. Vacuumed again. A bit obsessive, but gas and dust are not a good combination. So why not take the extra time. There is a continuous mark on the circumference of the drum, left by the original belt. Use this as your guide to locate the new belt. Rotate the drum by hand to make sure it tracks correctly. I also ran the motor with everything open, to make sure everything was cool before I buttoned it up. Also took the time to replace the gas line with a new one, and duct-taped the vent pipe to improve air flow.

The video was excellent and made for an easy repair. Would highly recommend.

Tip: If the belt broke make sure the Drum Rollers are not seized which could have broken the belt. I recommend if replacing the belt replace the Drum Rollers (2- required) at the same time.
The instruction sheet that came with the Drum Roller kit is straight forward. It provided detail on what to disassemble to replace the rollers. So follow the instructions. Tip: Make sure you have a C – clip ring pliers to remove the C clip. The instruction sheet calls it the snap ring
The Idler Pulley came with no instructions, however it was easy to replace. The idler pulley is secured with an “E” shape clip which can be removed with a small straight blade screw driver.
The instruction sheet on how to install the belt was good showing how the belt is routed. The instruction wants the belt installed from the front around the tumbler then from underneath the tumbler towards the back and around the motor pulley and idler pulley. It is hard to see the motor and idler pulleys from underneath the tumbler. However I think it was easier if the tumbler was moved forward enough so you can see the motor and idler pulleys from the top. Install the belt as shown in the instruction sheet diagram around the motor pulley with the groves of the belt are against the pulley, then around the idler pulley. While holding the belt with slight tension, move the tumbler back into position while routing the belt around the tumbler and slowly turning the tumbler until the belt is completely installed. The belt should be about 1-1/2” from the back screws which hold the tumbler baffles. Note: the belt should be installed with the flat side against the tumbler. The belt should not be in the back grove of the tumbler.

Remove the two screws that hold the front cover. Remove front cover and disconneted wiring to door switch.Remove the cover ( lower right hand corner )back of the dryer to gain access to belt idler pulley/tensioner. Remove old belt and slide new belt on the tumbler.

First I unplugged the dryer. Then, I took off the front cover, then a piece that holds the tumbler on. I put the new belt on and took a few minutes to make sure the belt was placed correctly. Lastly I put everything back on and plugged it back in. She started right up.

AS it turned out the problem was not the igniter but the timer of which we figured out how to force it to work but now we will be ordering the part from your great company.
Thanks for everything.
Carolyn Richrath

I was able to order exactly the same lint filter as the original. The dryer is a 1984 Maytag.Thank you Partselect.com

I happened to come across a repair story posted by Wayne From Minneapolis MN about how he reinstalled the tumbler, plugged the dryer in, and started it up but forgot the belt and realized that it was the blower wheel that was loose on the shaft. As soon as I read that, I said, "Yes! that's it!" So I ordered the blower wheel and a belt. I decided to replace the belt since I saw it was slightly frayed. After all, the dryer is almost 20 years old!

First, switched off the power to the dryer or disconnect it from the outlet. Took the front panel off by removing the two screws near the bottom of the dryer. Pulled the bottom of the panel out and the two clips on the top just disengaged easily. Be careful, there are two wires connected to this panel. Just rotated it to the left and let it rest vertically. If need be, the two wires can be removed easily.

Next, I removed the four screws to take out the front tumbler and the tumbler. Set them aside. Then I removed the belt. You might want to pay attention as to how the belt goes around the motor pulley and the idler pulley before removing the belt.

After nearly 20 years, I'm surprised that it wasn't full of lint and dust. Gave it a good vacuuming and clean up.

Next, I removed the blower cover, the retaining ring, the hub clip, and the blower wheel. Installed the new blower wheel, hub clip, and here's the challenging task without the proper tool - putting the retaining ring back on the shaft! It took me about 5 minutes to put it back on the shaft with a small flat-head screw driver and an awl. Reinstalled the blower cover.

Next, I put the new belt over the pulleys and loosely hung the belt on the back tumbler to hold it up. Then I put the tumbler back in and worked the belt over the tumbler. I let the belt sat in the groove of the tumbler first and then when the tumbler was in position, I worked the belt over the two pulleys in to the proper position. Then I moved the belt to strap over the top of the tumbler. At this point, I just rolled the tumbler with my hand when part of the belt was out of the groove and on top of the tumbler. The motion took care of getting the rest of the belt out of the groove and on top of the tumbler as it should be located. Reinstalled the front tumbler and then the front panel.

Powered it back up and started the dryer and viola! the rumbling noise was not to be heard. Just like it used to sound - a low humming noise. Thanks Partselect.com for the helpful repair stories and the speed in getting the parts to me.