DG19CA Maytag Dryer - Instructions

Found step by step instructions on your website, they were posted by another do-it-yourselfer. The exact make of dryer that I have, and the drawings with part numbers listed was quite helpful. The bad motor came out easy enough and the new one was just like the old so it fit right into place. Strung a new belt around the tumbler drum and dryer is just like NEW. Thank you so much. Probably saved a couple hundred dollars.

Removed the front panel by removing two front screws. Removed screws from front panel holding tumbler drum. Cleaned interior with a vacuum cleaner. (dryer is at least 16 years old). Removed what was left of rivets on damaged glides with a drill, and cleaned area well. Attached new glides with rivet gun, and also applied glue to make glide and cork more secure. Replaced belts, and decided to reverse drum due to damage to drum from allowing glides to deteriorate to the point of putting scratches on the drum itself, allowing the new glides to rest on drum where there was no damage at all. This process was easy, and fast. We did make one error however, in not noticing that with our model, that there were TWO glides to be replaced. Luckily a local repair shop had one more glide so the job could be done the same day. The dryer sounds like it did when it was brand new. Very quiet! The comments from other home repairs helped very much in clairifying any possible errors. Fast delivery of parts, and the extra help was great. Thanks!

If I had waited until I reviewed the pack-up date that came with the part, the disassembly would have gone much faster. The part arrived in record time, several days before anticipated. Outstanding website, parts and repair experience!

I did it the hard way from the back by removing the motor. The easy way is from the front. From the front there are 2 screws about 5 inches above the floor. Also, remove the 4 screws in the tumbler behind the lent filter. Swing out the front panel from the bottom and it will release at the top. Remove 2 screws on left and right side of the front tumbler cover. It will come out now and you can get to the blower wheel which in my case was just spinning on the motor shaft.

After taking one last look through the access port prior to ripping the back off the dryer in order to access the heat exchanger fuse, I noticed I had inadvertantly un-plugged the gas solenoid. I reapplied the plugs to the solenoid and, voila, I had flame.

I am thankful to know I have a source in case I encounter other appliance problems, though. This one was a no-brainer but the next one might be more difficult. Thank you.

No manual on this so had to remove about 12 screws to figger out disassembly,after locating the right ones[front]the job was easy.Remove front plate,remove drum bearing,remove blower front cover,remove snap ring,remove broken fan,clean fan shaft,slide new fan onto shaft[there is a flat in the bore of new fan]instal fan retainer on stub of fan,reinstal snap ring,reinstal the rest of the parts,test drive system[all sat]The part was exactly as ordered,thanks,Jim Thompson

No big deal about replacing a lint filter , take the old one out and put the new one in.

Removed and replaced both the thermostat sensor and the ignitor. Tested thej dryer and it worked. Replaced the front panel and it was good to go.

I opened the back acess panel and started the dryer. Looking at the motor and idler pulleys it was obvious by the frequency of the squealing noise that it was coming from the idler pulley.
I pulled the retainer clip and tension spring from the idler pulley and removed it. I applied some grease to the shaft and reinstalled the idler pulley.
The squeal was gone confirming that the pulley bushing was dry. I ordered the new idler pulley and when it arrived the next day I cleaned the grease off of the shaft and installed the new idler pulley. Problem solved.

The repair video is terrific and many others here have thoroughly described the steps involved to replace the drive motor.

The biggest hurdle for me was that the motor came with a new switch that required a different wiring configuration. No wiring diagram was included. Several others had posted questions about wiring in the Q&A and unfortunately PartSelect kept copy/pasting the same confusing and incomplete answer over and over:

"The Yellow goes to T6, Red to T5 Black to T2, blue to T1 and the white you will remove the blue jumper lead between the switch terminal 4 and 1/4" protector tab, connect the grey harness lead to the 1/4" protector tab."

Reading that doesn't tell me what to do with the white wire, doesn't address that my blue and white wires were crimped into the same connector from the factory, doesn't address that I had 2 black wires crimped into the same connector from the factory, and doesn't address a factory ground wire that connected the frame of the OEM motor to the bracket that the motor sits in.

With all the other excellent info supplied by PartSelect, this was surprising and frustrating. The sales dept ignored an emailed question from me, and the Q&A section didn't allow me to post a question.

Searching the internet, I found a wiring diagram on aceappliancesd dot com that addressed my dryer's OEM wiring configuration. Here's what I ended up with:

TI - Blue and white, crimped together into a single connector
T2 - Black & black, crimped together into a single connector (the wiring diagram I found said this should be black & brown, but they both look black to me)
T5 - Red
T6 - Yellow
1/4" Thermal protector tab - Grey (from the harness)

The new motor switch had a grounding tab with nothing connected to it. I removed the screw holding that tab into the switch and connected the (also grey) OEM short ground wire from the motor frame to the mounting bracket.

I had to cut 2 of the pieces of tape holding the OEM wiring harness together in order to get enough slack for all the connections to reach. If you do this too, make sure all the wires are still clear of the moving parts and the hot bits. You may need to retape the wires together at a different location to keep things tidy.

I also laid the belt over the drum and put 2 pieces of tape over it to hold it in place while I got the drum positioned, then I reached through the back access panel to loop the belt around the motor pulley and idler. Once that's done, just reach over the top of the drum and peel the tape off. I found that much easier than trying to loop the belt by reaching through and past the drum.

Installation of drum support kit was difficult because my snap ring pliers would not fit in the snap ring holes. Had to use pliers and screw driver to get them off and to put them back on. That took much patience and time. Installation of front guides was a bit difficult because the rivets were loose and turned when trying to drill them out. Also they were bigger and I needed a larger drill bit than the 1/8 told about in the video. Used drill, screw driver and pliers to get the rivets out. Also took more time and patience to do this. Belt did not need replacement but felt it a good idea to do it as long as I was in there. Belt installation was easy because my dryer has a rear view opening and I could use it to thread the belt. Tried it from the front as shown in the video just to see if I could and found it impossible. Could not even get my hands to hold the belt. Also vacuumed out 20 years of lint and dust that was inside the dryer. The videos were excellent in showing what to do and how to do it. Not sure how well I would have done without them.

Disassembled per instructions. Additional time used to clean inside unit.. Its much easier to install belt on motor pulley and tension pulley ( Roller) from rear access panel. Also ensures proper belt alignment on all items.

Door switch was very easy to replace as it simply snaps in for the outside and you just clip on the two control wires that already have clips on them.

All you need for a Maytag is a snub nose Philips screw driver. The screws on the front panel are at the bottom angled down, so a regular length Phillip's won't work. Just unscrew the 2 screws, then lift the panel up and out. Careful not to pull out too far, there are 2 wires attached to the switch. The replacement switch is NOT an exact copy of the old one. My Maytag is over 30 years old and it only had 2 prongs on the switch. The new one has 3. Don't let that throw you. It is the same size. Just attach, 1 wire to the bronze connector & the other to the silver. Push the switch into the door opening, re-attach the door. Total time 20 minutes. Saved well over $100 in a service call. Anyone with an IQ above freezing can do it.

I looked for dryer repair videos on my computer. I found several and they all showed me that what was most likely broken was the tumbler belt. I didn't even know dryers had a belt. My dryer still turned on,and still produced heat. It just wouldn't rotate. One of the videos even used the exact Maytag dryer in their video that I had. After watching it a few times, I knew I could make this repair. I am pretty good at fixing things if I can first see it done. I had never taken a dryer apart before though. I pulled the dryer away from the wall and unplugged it. I unscrewed the small access panel on the back of the dryer. This let me see the two belt pulleys back there. Then I went to the front and removed the two screws(my particular model) that held the front panel on and removed it. I then unscrewed the four screws holding on the front face plate in front of the tumbler. Next, I pulled the tumbler out, it is not screwed in. There was the broken belt. It took two days with regular shipping for the belt to come in. I put the tumbler back in, resting it on its two supports, placed the belt on, flat side down, and routed the belt through the pulleys in the back of the dryer exactly as it had been shown in the videos. I turned the tumbler clockwise two full rotations by hand to make sure the belt was seated correctly on the pulleys, and it was. I then screwed the face plate back on in front of the tumbler, put the front panel back on and screwed it in. I then reattached the back access panel. I plugged the dryer back in and turned it on. It worked. Though it may take a bit longer, this type of repair is about as easy as replacing a broken belt on a vacuum cleaner even for someone who has never done a dryer repair before. Watch a Repair Clinic video and if you enjoy fixing things, replacing a belt on a clothes dryer will be your next successful repair. It really is pretty easy.