ACM1580AB - Instructions

I mistakenly thought I had to remove the microwave to get to the back, not so. I would have had access to what I needed to unscrew; but I have to admit the hassle of taking it down and putting it back equals having to work on it attached to the shelf-your call on how you do this. I unscrewed the front top to remove the vent piece that is across the top front of the microwave. This will reveal the control panel screw. (While you have the vent removed you might want to clean the vent and the exposed filter.) carefully lift and pull out control panel. I unplugged a piece as the wires were tied tight. It will not completely detach, so carefully tip it back from exposed insides. The fuse is not clear but white with silver ends so look in upper right for it. I popped it out and replaced it. Replugged the wired part to cover and carefully fit tabs in and slide down to secre. Replace screw, replace vent piece and secure screws on top of microwave. I plugged it in to test before putting it back above my stove.

remove outer cover of microwave, (special recessed star bit required) change bulb, unplug and remove 1 phillips screw.

I disconnected the power. Took off the front panel that was held together by two screws. Reviewed the schematic that was inside. Located the switches, saw which lead was burnt. Unscrewed the two screws that held the switch in place, cleaned the connector, and put the switch in and connectors back. Powered the device, tested for cooking/heating functionality. It worked, Closed the front panel

Removed case,
Discharged HV capacitor and removed cooling fan.
Unscrewed ground end of HV diode and unplugged from HV capacitor.
Installed new diode by reversing the order. In my case, the problem was the magnetron was bad, so I replaced it as well.

I unplugged the microwave. I did watch a YouTube video to see how the plastic frame around the door could be removed. I used a putty knife to pry it off. The spring was still in good shape, so I hooked it up to the new latch/locker part and onto the microwave. This was just a little time consuming because I was trying to be careful so I wouldn't break anything on the new part. The plastic frame clicked right back on. I plugged the microwave in and it worked right away. If I can do it, you can do it. Sure beat buying a new microwave. Great experience.

Removed the MW from the wall. Took the top screws off the air vent. Then removed the two screws holding on the display. I then moved the display to its side and it revealed the micro switches. I removed the plug in leads from the micro switch one at a time. I did this with all three micro switches only one at a time. I reinstalled everything and plugged it in. No more fans starting when the door is opened.

Removed outer cover

removed lower door switch

installed new switch

Wa La!

Initially we started looking to buy a replacement microwave to replace our 13+ year old built-in microwave. It was a real pain finding a replacement to fit the exact dimensions. So I thought I'd try to find an old KitchenAid microwave. However, I was pleasantly surprised when this site came up on my search. Their website allows me to input the problems and then it showed two possible parts that needed to be replaced. I emailed tech support and asked them which part I needed. They responded very quickly and said I needed to replace the magnetron. I watched a couple YouTube videos and then pulled my microwave apart. It was incredibly easy to pull the outer cover off. The magnetron had 5 screws that needed to be removed and one electrical plug. Took me maybe 10 min to complete the entire repair. It was one of the easiest repairs I've done and so thankful for this site They saved me a ton of money from not buying a new microwave and we now have our microwave working again. In hindsight, I wouldn't hesitate. I'd order the Part now and get it fixed.

Unplug the microwave. Remove the Philips head and safety Torx head screws along the bottom of the sides and rear of the microwave which hold the black cover on. Lift the cover up at the rear and slide it backwards to disengage the tabs on the front top. Remove the cover. Discharge the capacitor by shorting the terminals to each other and then ground. Do this with a well insulated object and be aware there may be a pop when you do this. Keep hands, etc. on the insulated part of the object (screwdriver handle, etc). There's a lot of stored energy in that capacitor. I'd advise first checking the diode to make sure its not bad. Replace it if it is. The Magnatron is held in with a couple of screws on the top and sides. Unplug the connector and remove the screws. Remove the Magnatron. Installation is the reverse of removal.

Opened Box and Replaced Part......No Problem!

Took microwave out of builtin cabinet with 4 screws.
Put microwave on center island and removed cover.
Tested interlock switch with volt meter and it appeared ok so I put my kit back in box and sent back.
Took out magnetron unit and replace with new part.
Put cover back on and test.
All is working and installed back in cabinet. Two weeks later all still working great.

removed a dozen screws-discarded large cap-replaced diode-replaced a dozen screws(took longer to replace them than remove for some unknown reason). Microwave now works(wife happy).

After checking all three switches for continuity I determined that the plastic door lever had warped or gone out of wack. After shutting off power at the breaker box I removed the door, the inside trim piece around the inside of the glass. Removed the black two prong door lever, reattached the new door lever and then reinstalled the trim piece and all screws. Works fine now. Easy fix just make sure your switches are all ok then replace the door lever.

I had to unmount the over-the-range microwave oven to be able to gain access to the interior of the oven. Complicating removal (and re-installation) was the fact that there is a "pot-filler" faucet installed directly underneath the oven. In retrospect, I should've removed the faucet before doing the repair, but "c'est la vie."

After I got the microwave down, removing the case was also "interesting." I get bonus points for the fact that the previous owner must've had to replace the same diode before - and then re-assembled the microwave case incorrectly - thereby adding to the confusion (BTW, the service manual that I found online said nothing about how to remove the oven's case).

To remove the case, undo all the screws holding it on, and then rotate the case upwards from the back while also pulling the case backwards. There are crimped folds on the inside of the case that mate with the back edges of the front of the oven's chassis, and these folds have to be unclipped from the chassis in order to remove the case.

Replacing the diode itself was the easiest part of the job. The two connectors on the diode are of different types, making it impossible to install the diode with the wrong polarity.

BTW, the diode that had failed was not an OEM diode; I suspect it was a generic component that had been installed by a repairman sometime between 2004-2008 (when our home's original owners still owned the home). On the other hand, the new diode from PartSelect is an OEM part (it came packaged in a sealed Whirlpool bag).

The fact that the oven had stopped heating indicated that it was either the high-voltage diode or the magnetron that had failed. Since a replacement diode costs ~ 1/10th as much as a replacement magnetron, I figured it made sense to replace the cheaper part first. Fortunately, this fixed the problem.

One last thing: I tried testing both the old and new diodes for conductivity and polarity using my volt-ohm meter (VOM), but I was unable to get either diode to "turn on," even though my VOM is powered by a 9-v battery, and I used the 2-Mohm range setting. I guess the test voltage of my el-cheapo VOM isn't high enough to exceed the diode's threshold voltage, (even though I have successfully used this same VOM to test low-voltage diodes).

Unplugged the microwave. I opened the door. I used a butter knife to pop the bezel off the inside of the door. I pushed the locker up and to the left and used the butter knife to pry it loose. Disconnected the locker from the spring, and reversed for the installation.