8198922 KitchenAid Ice Maker - Instructions

Remove the cardboard back cover and the vertical metal strip, all the screws are the same on the back. Remove the front bottom cover, those screws are all the same but longer. The tubing is bad because they tucked it in on the side and it rubbed and wore a hole in it. Remove the tubing nut. You may notice that there is an insert in the tubing, but the new tubing has no insert because it is thicker walled and does not the insert because it is stronger. The nut and compression ring are one piece. Open the front door and pull the tube out of the metal plate to the left, and cut the tube off at the end to remove the metal ring, and to make it easier to pull it out. Pull the tube out from the back, but first carefully remove the sticky gray putty, and put it aside. You might also bend the copper line to the right a little if it is putting pressure on the tube at the top of the unit. Now pull the tubing out, and use it to make the new tube the proper length, You might also want to first tape the new tube to the old tube to fish it through. I did not. It was tricky fishing the tube in from the back of the unit to the resevoir. If you do it my way, then aim it to the right. I got it on the second try and felt lucky. Once you get the tube in there, put the metal ring back on the new tube, and press it into the metal plate to the right. You can feel the groove and hole in the metal plate. I think the metal ring goes under the plate, but honestly I don't think you need the ring on the new tube because it has a thicker wall and is stiffer, so it won't pop out. Make sure you put the putty back in once you have completely installed the tubing. I think this is important to keep the tubing from sweating and to help keep the ice bin cold, like insulation. Do not put the tubing back along the left side of the unit, or you will be replacing it again, but maybe not with the thicker walled tubing. When you are all done, check to make sure your sump pump works by pouring water into the ice tub, if it is plugged in and you do not hear the pump, or the water backs up, then your pump may be bad. I also pulled a piece of white plastic out of the clear tubing just above the pump and never did find where that came from, but it would have been from the ice bin. I then ran a cleaning cycle and the instructions say if there was water still in the resevoir, then do another cleaning. My resevoir was full, so I did another cleaning. IF YOUR RESEVOIR IS FULL, THEN YOU NEED A NEW UPPER PUMP! Mine is on order. Mine was full after both cleanings, and after trying to make ice, I realized what the problem was. It could be that it is very clogged, but they don't appear to be serviceable, and I never heard it try to run. I did hear the lower pump, compressor, and fan all run previously, so I hope that when the new pump is installed, the unit is not low on refrigerant or anything like that. Fingers crossed, and good luck.

Pulled refrigerator away fom wall. Removed cardboard cover at back bottom to reveal fan motor.The space available to remove the motor from the bracket is very limited, so smaller hands will be a plus! Tried to get a nut wrench on motor but there was hardly enough room. Finally was able to use a socket set to remove bolts. I would suggest you spray a solvent on the motor mount bolts and seat them in the new motor first. It was near to impossible to get them started in the mount, without seating them first. The electrical clip that connects to the motor fit on the new motor, so I did not have to splice any wiring. This made the job a little easier. Finally, replaced cardboard cover and moved refrigerator back against the wall. .

Once I determined easier access to the fan motor, I removed the three fan motor screws that held the motor on place. After removing the motor I remove the fan blade assembly held by one nut and reattached to the new motor. I then reattached the new motor with 3 new screws which were provide and reattached the power cord with the cord clip and began reassembling the icemaker housing, then moved the unit back in place which was installed under counter. I could do this repair in less than 45 minutes now that I have done it once. I saved several hundred $ from the original estimate and the parts were delivered in 2 days after I ordered online. This is definitely a DIY project!!

Fan was barely rotating. So unplugged, removed back cover, removed fan and motor from frame work. Removed fan blade from motor shaft. Spun motor shaft which seemed fine. Pryed off back cover of motor to find a large but dry felt washer and a helical capillery slot formed into the motor shaft for carring oil from felt washer to the bearings. Added 30 wt motor oil and some 3in1 oil to felt and reassembled motor, fan and frame work. Plugged in power chord after getting rid of dust and dog hear on coils and is working like new.

I removed the two screws that hold the shield in front of the grid and put them aside allowing access to the grid. I then removed the two screws that hold the grid in place. I unplugged the connector and then pulled it out. I reversed the process to reassemble and powered up the unit. I now have ice again. This whole process probably took me 15-20 minutes to do the install.

Took out one strap support with a nut driver, unplugged the device and plugged in the new one. Reinstalled the support strap. Job complete.

Wires in cutter grid were broken and wouldn't freeze/cut ice. Replaced with the new ice cutter grid that came completely assembled. Put it in with a screwdriver in less than 10 minutes. Ice cubes ready in 45 minutes. Repair guy told me it would be $455 for him to repair it. With shipping, mine was $133 and 10 minutes of my time. Well worth doing it myself.

I determined it was the cutter grid because there was a broken wire on the existing one. They have to heat up and cut the ice. I ordered it and the part was at my house in 1 day. The cutter grid part was easy to install. The ice maker is working great now.

Figured out You have to pop off the cocer than remove the 1/4 hex head screws only not the philips ones

Bought new wire, strung it end to end and fastened it at each end.

Follow the instructions already submitted by others. As mentioned be sure to place towel inside to cover the drain. My 3-wire electrical connector also had some corrosion build-up so I had to remove the bracket holding the connecter cut the 3-wires and install a new connector. Not a big deal, you are just working in a small enclosed area. Pulling the entire unit out and either elevating or tilting back helps with the access. Be sure to check drain connection in the back of the unit when putting back in place. Having a headband light helps for entire repair.

We guessed what the problem was and we were extremely fortunate that we guessed correctly. The part was not technically difficult to install just a little awkward to get to. My husband had no trouble although he did take the machine out of it's space and lay it flat on the floor. One benefit of this process was being able to clean some of the areas that are almost impossible to get to when the motor is in place. It was well worth the extra shipping charge to get it before the weekend.

I determined the pump was not working by running the ice maker. After it started a cycle, I could fell the underside of the cold plate to insure it was indeed cold, but no water was flowing.
First, be sure the water pump electrical plug is in., it releases by pressing together the tabs at the ends, not sides.
To replace the pump, turn off the water supply and cover the drain hole at the bottom of the ice bin so you don’t drop parts down it. The screw-plug at the bottom of the water tank or a quarter will do.
Remove the water tank below the pump by taking out the thumbscrews at both ends. You can then see the hose at the bottom of the pump. If it is off, that may be the problem.
To remove the pump, pull the fill hose to the left out of the slot and bend it behind the pump to get it out of the way. Unplug the electrical connector and the pump hose. There are three ¼” hex head screws, teo on the side wall, one in back. The middle one is the hardest to access. I used both a nut driver and a socket wrench with a 4” extension.
When installing the new pump, be sure to plug in the electrical connector, the discharge hose at the bottom and position the fill tube as you found it. Forget any of these and nothing works. Re-install the water tank, replace the drain plug and turn on the water supply, in that order.

The thumbscrews that hold the cutter grid can only be removed by using a needle nose pliers , you cannot turn them by hand. The electrical connections for the grid and level sensor can be removed by pressing the front side of the connector while pulling down. Re-installing the cutter grid is in reverse to the removal, just follow the instructions. But be aware that all wiring remains outside the grid perimeter when reconnecting. One other thing: While you are at it, remove the lower outside panel to expose the evaporator coils which need to be vacuumed. Replacing these parts is tricky. I had to remove the door then loosely install the upper retainer bracket for the lower panel so I could slide the upper edge into that bracket before installing the lower screws. I used an ice pick to line up the holes while using a blade screwdriver to push the panel in its place to install the retaining screws. It took me about a half hour after I figured out what to do.

1 Turn off ice maker and drain water reseviour (cap at bottom of reseviour) 2. Remove internal ice storage door to give you more working room 3. Remove water resevious (two screws on either side of reseviour) and disconnect plastic tubing in reseviour 4. Remove cover shield at top that covers the ice cutting mechanism (two screws at bottom of cover 3. Remove cover shield covering pump (1 screw) 4. Remove small plastic tubing on side of pump (this part is a little tricky) 5. Remove the three screws holding pump to unit (one at back and two on the side (one in front of pump and one in back of pump) 6. Disconnect power supply to pump 7. Remove pump and replace