66516023402 Kenmore Dishwasher - Instructions

I snapped on the new part onto the track. It was that easy! :) Thank goodness the part was available from Part Select!
T. Edwards

Was able to replace and repair without taking the dishwasher out. Thermostat is behind and to the left of the power junction box. Has 2 wires going to it. It is up against the bottom of tub. I used an angled mirror to see what I was doing. 1 small screw to detach and pull down thermostat. Be sure power is off before you start. Also reprogrammed defaults. Hit any button 1-2-3, 1-2-3, 1-2-3, fast and close door. Let it sit 15 min to run and re-set defaults. Now I have heat and dry dishes.

Removed leads from fuse and installed jumper wire (while the power was off, then turned back on) to determine that circuit board was still good. Ordered new fuse and installed using existing wire connections. Did not splice in new connectors that came with fuse. Wires were clean and good and did not want to cut and splice.

The upper spinner was laying in the top washer basket. I went online but no help was avaiable. Went to store where we purchased dishwasher and they gave me part number to order but not online I had to call to order. Part arrived in about three days. I took two screws loose on the top of dishwasher removed broke retainer to put new retainer in but I drop it into dishwasher so you have to me very careful
so I tried to order just the retainer but is not sold by it self. Had to order whole new kit. Other than that it is easy dishwasher runs like a new one.

Replace motor/pump assembly

I had removed this part several times before, it had clogged from sediment, so I had practice. That issue was resolved, but I determined the water level during the wash and rinse cycles was low, and the valve appeared to be the culprit. The trick is to remove the valve from the bracket, removing the single screw, and sliding the unit so the tangs on the bracket can be pushed to the rear and then towards the front. When you disconnect the electrical connection, then the valve can be pulled out towards the front for better access and to disconnect, if your supply hose is long enough. That makes swinging the wrench easier. Other wise it is tedious. Make sure to reapply thread tape after reconnecting the supply hose.

Unscrewed the top of the dishwasher from the counter top and slid the appliance out part way in order to reach the door spring. I loosened he spring from the bracket then slid the sleeve over the bracket. I reattached the spring to the bracket, slid the dishwasher back in and screwed it to the top just like it was prior to removal. Easy as pie.

Pulled everything out the front, and dug down to find a thrashed chopper assembly (like a little garbage disposal). The previous owner just tossed anything in; pop tops, plastic cutlery, etc.
Didn't pay attention to the exact installation of the chopper as I pulled it out, but, it turns out that it only goes in one way.
Used pictures and instructions I found online as a guide and didn't have any issues.
Replaced the check valve because it isn't expensive and I was in the neighborhood.

Removed first part of the broken part from the top rack of the dishwasher from below.

Removed the screw from the bottom of the sprayer arm to release the second half of the broken part.

Threaded new part in sprayer arm and replaced screw.

Attached part to top rack of dishwasher from below. This part was difficult. (The part appeared to be a little larger than the original.) It was a two person job, one person pushing down on the rack and the second pushing upwardand inward on the part it click to click it into place. Dishwasher now works great.

This procedure assumes that the DW water connection and drain are flexible. Remove Phillips head screws (2) mounting top front of DW to underside of counter. Grasp door and gently coax DW outwards approximately 1 foot. WEAR SAFETY GOGGLES. On RHS check lower end of door spring and note in which notch the spring sits. On RHS, grasp white plastic connector ("hinge bushing", with spring looped around one end), stretch the spring while carefully lifting other end of connector up, out of slot in door hinge lever. Pry door hinge lever 1/8" away from DW body while sliding friction sleeve over its end. Work friction sleeve past hinge hook, past wider section, into narrower slot (about 2" from end of hinge hook). Raise door to closed position. Insert and hold lower (90 degree) end of spring into the same notch that it was originally in (mine was in the 5th from the front). Loop the door end of the spring into one end of the white plastic hinge bushing, then insert the other end of the bushing into the door hinge lever's hook while stretching the spring. It does not require much strength. CAUTION: If the lower end of the spring is not properly inserted and held in the notch, it can pop out and possibly injure you! Repeat for the LHS. Push the DW back in place, and reinstall the two mounting screws.

Remove upper tray and spray arm. Remove two screws retaining pipe for upper spray arm and overhead. Unscrew retainer on top of lower spray arm and remove. Gently rotate the upper feed pipe clockwise until pipe can be removed from lower pipe. You may then remove the lower pipe and bearing housing where the seal is. Reverse order for reassembly. I also replaced upper spray arm bushing. Very simple, remove one screw and the arm will come out.

I followed the PartSelect video to replace the feed tube assembly with spinner and the spray arm seal for the middle wash arm. Washing performance was better, but a couple weeks later the dishes on the bottom rack suddenly stopped getting clean. I decided I probably needed a new chopper assembly, which is identified by PartSelect as the cause of problem for 48% of the cases of dishes not getting clean. Before ordering the chopper assembly, however, I followed the video about how to replace the chopper assembly to determine whether the chopper assembly seemed to be worn out (the video shown at https://www.partselect.com/PS11722146-Whirlpool-W10083957V-Chopper-Assembly.htm). It was worse than I anticipated. I found the holes of the chopper assembly screen blocked by food, and the spinner in front of the screen had broken apart. In addition to finding the pieces of the broken chopper assembly, I discovered a treasure chest of debris, including about 8 pieces of broken glassware, 3 twister ties, a half-inch button, a 3/4-inch screw, and dozens of small pieces of metal. I poured water into the area and used a kitchen baster to suck out the water with all the pieces of debris, finishing the clean-up with paper towels. I ordered a new chopper assembly to replace the broken one, and the part arrived in under 48 hours. I relied on the same video to install the new chopper assembly. The only tricky challenge was getting the new chopper assembly back into place. I first tried needle nose pliers in two sizes, as recommended in the video, but what worked much better for me was using two chop sticks that were each about 1/4 inch square from top to bottom. Needle nose pliers are slanted, but the chopsticks did not vary in thickness and separated the screen from the spinner an even distance apart, making it easier to get the gear shaft on the chopper assembly to align in a straight line with the gear shaft on the pump motor. I also rotated the two gear shafts so the gears of the chopper assembly would mesh correctly with the gears of the pump motor shaft. The video cannot show that step very well because the man's hand blocks vision of how exactly to fit the chopper assembly into place. The video also fails to warn about possible debris around the chopper assembly and to explain how to clean out the debris. After finishing installing the chopper assembly my 14-year-old dishwasher cleaned my dishes as well as a new dishwasher. I spent a total of $110.24 on parts and shipping and invested a couple of hours total. The alternative would have been to spend $800 on a new dishwasher or wash dishes by hand. I am very, very happy with the outcome.

The replacement of the gasket was simple and required only a flat-head screwdriver to push the rubber into the groove around the opening of the dishwasher. Took only about 15 minutes and the door is a tight fit now. I wish I had replaced the gasket 6 months ago when it first started coming loose when we opened the door to the dishwasher.

I looked up the most common problem with this model and it was the chopper assembly. I removed everything down to this. Sure enough, mine was broken off and the screen was completely clogged with debris. It was not difficult to replace, but it did take me a few minutes to slide it in to place. Ladies, you can do this. No need to call a repairman! Look up the repair manual and see where the assembly is. I had no idea it was even there. My dishes are spotless now.

.The easiest way to complete the impeller and chopper motor replacement is to disconnect the power, water and drain line, remove the dishwasher from the cabinet, set the washer on its back.

From this point everything is visible, pump housing, motor, etc. and it's a matter of disassembly and reassembly. Make note or a drawing of where all the wires are connected so you reconnect them in the right spots.

Reinstall water lines and power and check for leaks before replacing shield or kick plate.