25360722002 Kenmore Refrigerator - Instructions

After receiving the part in the mail I removed it from the box and laid it flay on the floor. I had to use a hair dryer to CAREFULLY work it flat from the shipping. This took about an hour and a glass of scotch. I then let it sit over night to get the gasket as flat as possible. The next day I unloaded the freezer, unplugged it, and pulled the old gasket off by removing all the screws. I carefully slide the seal out of the track and did not remove the cover from the door. I left the door open for a couple hours to completely melt all of the ice and clean out the interior. I put the top and bottom of the seal in the track and carefully worked the sides in. It helps if you use a few screws to hold the gasket in place. Then easily pull the gasket to position it correctly. Using a screw gun with a clutch will help since there are quite a few screws. Check the seal by closing the door and see how it seals. It may be necessary to use the hair dryer to get the seal to pull up to the freezer body. Close the door and plug it it. Wait a few hours before putting in any food. Take your time and having a helper will make it go quicker.

1. I took out one screw on the ice maker and loosened the other two screws and unplugged and removed the ice maker.
2. Next I took out 2 screws from the bottom of the auger drive box and unplugged the wiring harness and removed the box. The wiring harness was a little tricky. The lock on the plug pushes in to unlock even though it looks like it pulls out,.
3.next you must remove 2 screws from the left side bracket that holds the auger box and remove the bracket.
4.Now take out 8 screws that hold the back panel in place and remove the back panel.
5. now your looking at the evaporator fan blade and motor. The simple way to replace the fan blade is to unplug the motor and remove it from the freezer. It just sits in with nothing holding it. The fan requires a little pressure but should pull right off. Install new fan blade and put everything back in the same order it was removed.

From discussions with friends, I determined the problem might be easy to fix. The fridge made a lot of noise, but the compressor DID come on, and inside the freezer was cold, but the main fridge was warming.

After unplugging the fridge, I removed the fan assembly in the freezer (there were about 4 nuts and a couple of plugs to uncouple.

I could see right away the fan blades has broken off, but the motor looked good. The new new fan pushed easily onto the shift and fit perfectly in the housing.

I reinstalled the fan assembly, plugged in the fridge, and right away heard the new fan come on - very quietly. What was a roar became a whisper and the fridge was down to 38 degrees with a few hours.

unplugged and removed the inside panel where the control switch was located. Unplugged the switch and replaced it with the new switch and put everything back together and plugged the refrigerator back in and set the control. Refrigerator is working likes it's new again.

The old defrost timer started making a screeching noise (probably bearings going out). The replacement part was a cinch to install. When I initially spoke to a PartsSelect person, they said the part number I gave them was not consistent with my old '94 Tappan Freezer. They were able to still find the proper replacement part number. The video that was on-line helpful also.

I did watch a repair a utube video which I asked for when ordering. Pretty much followed most of the directions but:

started in left corner an lossed all screws from left to right. took off old gasket in small sections and inserted the new gasket and semi tighten screws

proceeded down left side then right little by little as above. to get to bottom of door.

bottom corners were a little snug to get them into place. the last corner was snug but once connected. tighten screws not too tight. You dont want to strip them.

test door with piece of paper.

if paper is not a snug tug, you can adjust gasket with a hair dryer set to low.

it was easy. freezer is all set.

Partselect was great to deal with, support verified the part number was correct for my freezer and help with that video.

Removed the inside evaporator coil to do inside solder job, use torch to heat solder joints on the outside drier in order to remove it and install new drier. Soldered Heat exchanger line to drier and 1/4” copper line to compressor. Wrapped with new insulation wrap. Pulled a vacuum on system and then charged with 4.4 ounces of 134a freon. Works like a champ again!

This did not fix the problem. Call a repairman and he cannot come until 9/11. Food is staying frozen. Alarm sounds for awhile and then shuts off for a bit.

The timer in this older unit is clearly exposed at the back of the freezer underneath the freezer compartment. It is attached with two Phillips head screws. After the screws are removed, the timer can be unplugged and the new one plugged in. The new timer has an extra flange to allow it to be used on more than one model of freezer. In order to mount the timer in this unit, you have to remove the extra flange by carefully cutting it away from the timer body, in similar fashion to what's depicted in the online video. This will allow you to mount the new timer to the mounting plate using the two screws from the old timer.

First unplug freezer, then disconnected wires from timer.
Removed 2 screws from bracket holding time to freezer.
Attached New part with screws. .The mounting bracket is now part of New time. Reattach wires.
I let coils defrost and then plugged it.

removed freezer door and installed the new one. This was a pretty easy thing to do, although putting the old handle on the new door was a challenge. No knowing that there is a plastic piece holding the top of the handle i broke the that piece and had to order another one. Mean while the freezer was making alot of frost inside, so that had to be cleaned after the new part came.

Use the rubber brushing to fill the gap.

Loosened the screws all around the door. easier if you take the door off the unit and lay it on a table. Cover the table with a blanket to protect the door finish. Old gasket just pulls loose. Press the raised bead on the new gasket under the plastic strip. Corners were the most difficult. Retighten the the screws and rehang the door. It took some practice to get the bead under the plastic strip.

Easy

Took off cover, unplugged wires, removed old motor, mounted new motor, remounted new motor and replaced cover.

Now need a new control board for same model.