DLL1600LH Hotpoint Dryer - Instructions

I initially opened the front of the dryer and noticed that the drum slides that the drum rides on in the front of the dryer were excessively worn. I then removed the drum and noticed that the plastic bearing that supported the drum in the rear was cracked and the washer(?) appered to be disintigrating. I ordered and replaced the drum slides and rear bearing. The dryer was still making too much noise. I ran the motor with the drum removed and realized that they motor was the remaining source of the excessive noise. I then ordered and replaced the motor with a new one and this solved the problem. Total cost was around $140. Note that when ordering a new motor, the instructions on the web site indicate that you need to order the motor pulley if your existing motor has a pressed on pulley. The new motor was a kit that came with the pulley included, and therefore the additional part was not needed, and had to be returned. The instructional videos and parts schematics on the web site were very helpful.

Unplugged dryer, opened lower panel. Loosened the bolt that holds igniter assembly to gas unit and removed old igniter. Put new igniter in the pinch clamp then (being VERY careful so as not to crack new part) replaced igniter assembly and tightened its bolt firmly. Voilà, ignition!

First, I loosened the the top control panel and then loosened the top flat roof panel which allowed me access to the inside of the dryer. Then, I removed the front panel which allowed access to the drum. I was amazed at the amount of lint that was inside the dryer itself. Most of my time was spent in the disassembly and cleaning of the internal cavity around the drum. I reached below the drum and removed the belt from the pulley wheels and then unscrewed the drum (from the inside) from the back of the dryer and bearing kit. I removed the diffuser and cleaned it thoroughly. Then I replaced the entire drum bearing kit - the old one was almost completely dissentigrated. I probably should have applied some kind of non-flammable lubricant to the new bearing kit - the instructions did not include this step but after about 3 loads a slight squeak (different). I put everything back together - applying the new drum kit will require 2 sets of hands (my 9-year old daughter did great at this). I re-assembled the dryer and it works great, again except for the slight squeak that's still there. I may disassemble it again and apply some lubricant but I do not know what kind to get; I need to check that out.

pried old switch assembly from front of machine with screw driver. removed 2 electrical connections. shorted terminals to verify problem. inserted wiring terminals to new switch. verified operation and then pushed switch assembly into machine opening.

Everything is cleaned as it is removed.

Remove the two screws holding the top down.
Disconnect two wires from door switch.
Remove the two hex screws holding the front on.
Remove the 4 screws holding the access panel on the back and disengage idler pulley to loosen the belt.
Remove the drum.
Label the wires then remove the heating element.
Check orientation of ground strap before disassembling rear bearing.
Remove four screws holding rear bearing to back of heating element.
Install rear bearing and ground strap on to heating element.
Reinstall heating element.
Reconnect wires.

Most Important : Get help putting parts back on drum! I didn't and that's why it took over 2 hours.
I will describe how I did it.

Unscrew bearing from inside of drum.
Wrap screwdriver with tape to a little larger than the screw hole.
Use small screwdriver to line up the drum, shim and deflector.
Don't forget the brass shim. It wasn't on the parts diagram.
Start two screws don't tighten them yet.
Remove Screwdriver and start third screw. Tighten all three down.
Put belt on drum.
Install drum and belt.
Reverse disassembly.
When putting the front on make sure drum rests in the felt.

I rated this a bit difficult because I did it myself. With help this is a fairly easy repair.

I removed the top by removing the four screws holding the top on. Then I could access the screws holding the front of the dryer (including the door) on.

I removed the back panel so I could slip the belt off the idler pulley. There was also a small panel covering the back of the drum bearing. I removed the clip holding the drum bearing shaft in place. Then the entire drum assembly with the drum bearing was removed by shifting the drum toward the front and lifting it out.

I removed the drum bearing assembly by taking out the three screws holding it to the drum.

Once I received the drum bearing kit I reassembled it in reverse order.

The idler pulley had a clip holding the pulley on the shaft. I removed the clip, took off the old pulley and replaced it with the new one, replacing the clip. Then I rethreaded the drum belt around the motor shaft and ilder pulley and put the panels back on.

Having recently replaced the heating elements and main bearing on the dryer I knew how to take the thing apart, getting to the motor was easy. However, the fan side of the shaft was longer than the original so I had to bend out the metal front panel where the fan is located so it would spin without grinding against the front of the dryer. That done, the rest was easy to finish, mounting bolts on the motor tightened, one last test before putting it back together and all was well. The dryer now works better than it has for a long time.

I followed the directions that were listed on this site by other Do It Yourself individuals...by the way I'm a lady and more mechanically inclined than my husband, but he was a great help in lifting the drum up and out. (I unplugged the dryer before starting repairs)
1. I removed the two screws located at the top of the dryer inside the door.
2. Top of dryer cabinet lifted up after screws were removed.
3. Located and removed front panel retension screws and removed front panel and set aside
4. slipped belt off motor by reducing tension on idler pully
5. Removed screws inside drum that secured drum to bearing assembly
6. Husband and I lifted drum up and out of cabinet (this went very smoothly and took less than 15 minutes time.
7. Followed supplied bearing drum instructions and removed old bearing and installed new assembly.
8. Thoroughly cleaned out internal cabinet, blower, and motor areas
9. Reset the idler pully into proper position.
10. Tipped dryer on 'back' to reseat the drum With A NEW DRYER BELT (taped temporarily around the drum) into the bearing shaft (I may not be using the proper terms)
11. tipped dryer upright and while Hubby balanced the drum, the front panel was resecured to the rest of the cabinet.
12. Removed temporarily applied tape that held the drum belt in the general position, then using the rear access panel, I slipped the belt over the motor into the proper posisiton.
13. Top cabinet was reapplied and screwed into
place.
14 Plugged in and tested the dryer...NO SQUEAKS and it works beautifully and quietly!!

The job is not terribly difficult, but I am only 5 feet tall and the drum is bulky to work with and balance. Reaching into the cabinet to slip the belt onto the motor stretched my arm to the limit.
I found the cabinet reassembly and realignment of the screw holes quite annoying. But the total job proved satisfying upon completion.

Removed the front panel,tiped up the top panel ,removed the drum, drive belt,motor and exaust tube assembly. cleaned and vaccumed all lint from every were. Removed motor from fan blade and houseing. Reinstalled moter and pulley that came with the moter and fan blade. reinstalled all of the rest of the parts and plugedin the wires. once all back together pluged into outlet and turned on and prasto works great.

Received part in two days.
Removed inspection plate by removing two screws. .Drum bearing was right there. With screwdriver
removed "c" clip, took out what was left of old bearing.
With screwdriver aligned drum, slide new bearing into place. Job was done. Instruction with new part simple and easy to follow.

We ordered a new lint filter with white frame from Part Select. Had to take the dryer outside and blow all lint out that had accumulated in the dryer. We then vacumed everything out and brought back in house and put in new lint filter we ordered and used the dryer today and it works beautiful. Saved us from having to buy a new dryer. Thanks Part Select for having the filter we needed. Raymond Kampsen, Vassar, Ks.

Replaced drum bearings, adjusted screw levelers trying to find the source of the noise. It was hard tracking it down. Finally lubricated the drum slides with WD40 and it resolved the problem for a couple days. Decided to try replacing the drum slides. The old ones did not look worn out - still had teflon surfaces - it was not metal on metal like I suspected. But when I got the replacement parts, there were 2 tubes of lubricant with notes that only this specific lubricant needed to be used on these slides. The teflon slides have a fiber material under them, and soaks up the lubricant. Problem appears to be solved. Whether it would be possible to purchase the lubricant only (since the slides looked OK) might be a question, however, the replacement kit cost was reasonable given that it solved the problem.

--Removed bottom rear panel (right under where 220 line comes in) which exposed belt and idler pulley.
--Relieved tension on belt by moving idler arm and moved belt off idler puller (just to the side).
--Removed e-clip.
--Removed old pulley and washers.
--Installed new thick plastic washer first, then pulley, then e-clip.
--Relieve tension and place belt back on new pulley.
--Replace back panel.
-Fini!

1. remove the access door , bottom left side
2. unplug the power cord and shut the gas valve off, next to the union fitting
3. unplug the electrical connections from the gas valves and igniter.
4. open the union with the wrench, right hand thread
5. remove the two nut driver screws on the burner lip
6. remove the burner and carefully spread the igniter fingers and remove the igniter
7. check the igniter, make sure it is the problem.
8. install the new igniter and carefully insert the burner into position.
9. reverse the disassembly , turn on the gas valve and check for leaks with soap bubbles. if you have a leak, shut off the gas valve and repair it or leave the gas valve off and call a repairman.
10. plug in the power and turn on the dryer the igniter should glow white hot and the burner should light.
11. if the dryer does not work you have other problems or you did not plug the electrical connections into the correct places,
12. call the repairman or buy a new dryer

The drum slides on my dryer had worn down to the point that an opening formed that allowed clothes to enter the gap and get pinched between the spinning drum and the door. This would leave a mark and sometimes a cut on the clothes. To repair: open the door and undo the screws above the door opening that hold the top on the dryer. It's hinged in the back so it swings up from the front once the screws are removed. Undo hex head screws on either side at the top that hold on the front of the dryer. Also loosened the same at the bottom of the front panel (includes the door). Pull the front off of the dryer. This exposes the drum slides on either side in the front of the drum. They're fastened to the frame of the dryer. Undo the hex head screws (2 each) and remove drum slide, then replace. I recommend one slide at a time so the other one helps hold the dryer in place. The kit includes both slides. Pretty easy once I discovered how worn the old slides were! The drum turns much easier and quieter now too!