DE22CT Maytag Dryer - Instructions

Removed the two lower screws holding front of dryer assembly in place and "unhinged" it and stood it up on floor. Then I unclipped the two wire leads on inside of dryer door assembly and moved assembly completely out of work area. Next I removed the four screws holding the tumbler frame in place and removed that frame from the work area. Now you can access the blower wheel "frame" and remove 5 or 6 hex screws to get that off and out of your way. You DO NOT have to remove the dryer drum and/or drum belt to complete this repair, so save yourself some work and leave it in place!! Once the blower wheel frame is off, use pliers and a flatheaded screwdriver to get the small outer retaining clip off, and then just pliers to get the wheel retaining ring off the wheel shaft. Put on the new blower wheel, use pliers to replace the aforementioned wheel retaining ring, and then the small outer retaining clip...VIOLA! You're finished! Dryer will run like new with a smooth purr instead of that dreaded rumbling sound.

I bought a new one and replaced it.

There are some really good blow-by-blow descriptions on how to go about the repair already listed here. The main thing is to go slowly and take your time. It was really quite logical for a weekend handy man. The best advise was to use a digital camera to record every step of the way as you disassemble the dryer. I referenced the pictures more than once when I was putting all of the wires and pieces back together. Also, I didn't have a pair of snap ring pliers. My neighbor told me how to use two ice picks to poke in the tiny holes and spread the rings...just be careful! Keep a vacuum handy, there will be lots of lint to clean up. The new motor, belt and pulley work great and I pleased with how well the repair went.

The numbers on the metal plates were the JC Penney numbers - that no one recognizes. I eventually found the model number inside the timer case on a printed schematic. I started by disassembling whatever metal covers were removable by finding sheet metal screws and unscrewing them. If you pull on the sheet metal covers, you can find where they are connected to the frame. Eventually, I found that both the heating element was broken and the thermostat was fried. It took a while looking at various websites to find the proper parts. It's all OK now.

Took longer to open the box that it did to drop the new lint filter into the dryer. Washed a load of clothes and the new dryer filter worked great

Thanks.

R. Bonker

Removed front panel and tumbler, replaced roller axle,
wheel, and front glides. Anybody can do this.

Overall, the repair was pretty easy. I'm a 52 year old woman who has never done drier repair. I replaced both front glides, both drum support roller wheels, the idler pulley wheel and the tumbler and motor belt. Including vacuuming out the inside of dryer and washing down the inside and outside of dryer with cleaning wipes, the whole project took me 2 hours. (if done individually, time would have been 20-30 minutes). You must have correct tools, so I did have to purchase two tools that I didn't have. My only suggestion in replacing the idler pulley wheel and the tumbler/motor belt would be to take the small access panel off the back of the dryer for easier access to the parts.

By watching a video I disassembled the front and took the dryer tub out and replace the two rollers and it took about 60 minute.

Followed instruction video

After viewing repair video I used those instructions, after removing drum place new belt on drum, I used scotch tape to hold belt in place, tape belt with 2 inch strip about every foot around drum, leave extra belt that connects to drive motor folded down and taped to drum. After installing drum connect belt to drive motor and roll drum to remove tape. This will keep belt from sliding out of place on drum while installing.

Removed front cover.removed 4 screws holding drum in place. Cleaned out lint from everywhere. Placed new belt over drum looping it over idler arm & motor pulley. Pushed drum back ; rotated drum to see that belt was engaged. Put front drum bracket in place. Put front panel in place with 2 screws at the bottom. Tested motor & rotation of drum; then checked heat. All worked fine. Took 1 hr. but most time spent cleaning lint.

Fallowed instructions on YouTube

The video was excellent and made for an easy repair. Would highly recommend.

This should have been a simple repair, but turned out to be time consuming and moderately difficult. I hope these instructions will help anyone who encounters the problems described here.

After a period of the dryer not being used, the idler pulley wheel froze on the shaft of the idler pulley arm, so I needed to replace both parts. After mounting the new wheel and two washers on the new arm and securing with a retaining ring, I went to install this assembly by going in through the small access panel at the rear of the dryer. I slid the belt off the old idler pulley wheel and unhooked the spring from the idler pulley arm; the arm was mounted on a sleeve fastened to the motor bracket by one screw. All that should have been necessary was to back out that screw and replace the old idler pulley assembly with the new one.

That is where the trouble started. Backing out the screw with a socket driver, I found it would go a few turns, then start to bind. I tried turning it in and out to get the threads to engage, but it kept binding. Eventually I gave the screw a hard turn, and then it would turn freely but not move in or out.

Looking on the internet for advice, I found a video that asserts for another model Maytag dryer using the same type of mounting for the idler arm, that there is a design flaw. You can find the video by searching for “Maytag dryer idler pulley defect”. According to the video, the sheet metal screw used to mount the idler pulley arm can gradually loosen due to the pressure and vibration, and begins to “waggle” which eventually damages the threads. I believe this is what happened to my dryer. The video suggests replacing the sheet metal screw with a machine screw and nut for a more durable union.

So now I understood how the screw could be stripped just sitting in the dryer, but that didn’t help me get the screw out. Working through the rear access panel, I tried pulling on the screw head with several types of pliers, pushing the point from behind with a piece of wood while turning the head with a socket driver; eventually I was able to use a pry bar under the screw head and sleeve to apply pressure while turning the head, and with that method the screw backed out. With the screw removed, it could be seen that the threads in the middle part of the thread length were almost completely worn away.

The screw sleeve got somewhat deformed in this process so I ordered a new one, along with an exact replacement sheet metal screw, hoping the threads in the hole were still intact. With the old idler pulley arm now removed, I could transfer the old idler bracket spacer to the new idler pulley arm. When the ordered parts arrived and I tried to mount the idler pulley arm, the new screw would go in only a couple of turns before binding. Rather than risk winding up in the same situation by forcing the screw, I decided to use a machine screw and nut instead.

The original sheet metal screw was a #10. A machine screw the same size would not fit through the hole, and I could not fit my drill into the dryer cabinet in a position to enlarge the hole, so I used a #8 machine screw with a nut and lock washer. First I put some grease on the contact areas of the screw sleeve and idler bracket spacer, then inserted the machine screw through the hole and put the lock washer and nut on the other side of the mounting. The space around the nut is very limited, and most of my tools were too large to hold the nut while the screw was tightened. It was too small for a socket or adjustable wrench, and the clearance from the exhaust duct was too small for the handles of most tools. Eventually, I found a needle nose pliers with short handles that did the job. A thin open end wrench might also work. Then I reconnected the spring and belt to the idler pulley assembly, and closed the access panel. So far the dryer works, but if the #8 screw turns out to be not strong enough, I could get an extension for my drill and enlarge the hole to fit a #10 machine screw and nut.

Looking back on the job, the most difficult part of this repair was removing the damaged screw. This and several other steps might have been a lot easier if I had removed the motor bracket (where the idler pulley arm is mounted) from the dryer and worked outside the cabinet. Part Select has an excellent video “Replacing the Drive Motor” that shows how to do this. It would be a lot of disassembly work, but for someone with good assembly skills could be easier in the long run.

Hopefully most folks out there who replace the idler pulley arm on a dryer will find an easier situation than I did. But for any who have to deal with a stripped mounting screw, I hope this summary will help you resolve it.

First, it is IMPERATIVE that the dryer is unplugged from the wall or the appropriate breaker is turned off to prevent electrocution!!! The front of the dryer is removed by removing the two screws at the bottom of the front with a Phillips head screwdriver. Next, remove the door wiring from the wiring clamp and set front / door of dryer to the side. Next, remove the bulk head by removing four nuts from the sides with the appropriate nutdriver. The drum belt will have to be disconnected from the motor pulley by lifting the spring of the pulley to release belt tension. This can be done from the front or back access panel of the dryer. The back access panel gives you a better view of the motor pulley and attached belt. After removal of the belt from the motor pulley, the drum of the dryer can be removed. Next, remove the heat shield at the front of the dryer. It is held on with two nuts and can be removed using the appropriate nut driver. Next, remove the blower wheel housing cover using the appropriate nut driver. The blower wheel will be next. It can be removed by using a pair of pliers to remove the circular clamp. A pair of snap-ring pliers will also be need to remove the snap-ring also holding the wheel in place on the motor axle. After the blower wheel is removed from its housing, the housing will need to be removed. The housing is again held in place by several nuts and the appropriate nut driver will be needed to remove them. Next, take all wiring loose from the motor. It would be a good idea to photograph or note how and what wires were attached in specific locations on the wiring harness. The new motor may be different when it comes to wiring and will be accompanied by a wiring diagram and the needed connection ends for the wiring. If it is a different wiring layout, as was my motor that I ordered from this site, a set of wiring strippers / pliers will be needed to cut, strip, and crimp the new connectors. After wiring has been removed from the motor, remove the motor by removing two nuts with the appropriate nut driver from the bottom of the motor mount. The motor, mount, and pulley will then all come out as one piece. The motor will then need to be removed from the mount. This can be accomplished by using a flat head screwdriver and a hammer. Place the flat end of the screwdriver into the raised edge of the motor mount clamp and pull away from the locking bracket. If needed, use a hammer to give that extra tap to the end of the screwdriver to remove the clamps. After the motor is removed from the mount, an Allen wrench will need to be utilized to take the belt glide / seat off of the motor axle. You will also need the snap-ring pliers again to remove a snap ring from this axle as well. Clean the motor mount and dry thoroughly. Grease the pulley housing where it contacts the motor mount for smooth gliding against the mount. It is important that you use a NON-FLAMMABLE grease. This is the end of the "tear-down" phase. Now is a good time to vaccum and clean the inside of the dryer cabinet. This will help insure that excess lint and fuzz is removed to prevent an accidental dyer fire. Next, place the new motor back into the motor mount in reverse order. Make sure the belt glide / seat from the motor axle aligns with the belt marks on the pulley. Reassemble the dryer in reverse order, making sure to follow the wiring diagram provided with your new motor. Also you need to insure that the motor is turned at a 45 degree angle to allow the dryer drum to pass the motor without striking it. After reassembly, plug in the dryer and attempt to start. If your dryer does not start, troubleshoot the wiring first. Wiring was the most difficult part of this repair and working in the tight space provided was a trick. Also look up a video of the repair! This helped me tremendously. Videos can be found on this site or at YouTube.com.