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66516494300 Kenmore Dishwasher - Instructions

All Instructions for the 66516494300
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Water pump motor was making a grinding noise
I had a repair guide for my dishwasher which helped. First I removed the water distribution system inside the dishwasher and then removed the door panel. Next I removed the front bottom access panel. I placed a pan under the pump and hoses to catch water when I removed the outlet hose. Very important here! One must remove the pressure switch from the outlet port or else you can't get the pump clear of the washer tub. Next I removed the drain pump by releasing the catch and turning the pump counter clockwise. Now for one of the hard steps. I had to remove three pins which hold the pump assy to the wash tub. Two of them are out of sight so you have to weave you hand past all the hardware and "feel" for the back two. At this point the pump assy just lifts out. Remove the motor /pump by removing one bolt and turning it counter clockwise and withdrawing. I put the new one in. Don't forget to put the pump screen in as I missed this and had to redo the job. Reverse all the previous steps being careful to keep the motor guard out of the pump seal area. Use lots of silicon seal grease and check for leaks on first power up. It took me a couple of adjustments to get a leak-free seal.
Parts Used:
Circulation Pump and Motor
  • Glenn from Southlake, TX
  • Difficulty Level:
    A Bit Difficult
  • Total Repair Time:
    More than 2 hours
  • Tools:
    Nutdriver, Pliers, Screw drivers, Socket set
17 of 20 people found this instruction helpful.
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The ceramic seal had failed, allowing water to destroy the front motor bearing.
Removed dishwasher from under the counter and took it to my shop. With the washer on its side, I removed the motor, then the impeller and seal. I then disassembled the motor and replaced the front bearing(purchased separately). This required an arbor press. I then reassembled the motor and installed the new seal and impeller. Reassembled in reverse order. Reinstalled under the counter and made conections. Checked for leaks and proper operation.
Parts Used:
Impeller
  • Jerome from Greensburg, IN
  • Difficulty Level:
    A Bit Difficult
  • Total Repair Time:
    More than 2 hours
  • Tools:
    Nutdriver, Pliers, Screw drivers, Socket set, Wrench (Adjustable), Wrench set
19 of 26 people found this instruction helpful.
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Upper Dishrack and tines rusting out
My KitchenAid dishwasher's upper dishrack had several places that were completing rusting out, just leaving the skins of the plastic coating in place. I ordered the upper dishrack - just the dishrack, none of the clips or other items shown in the schematic - and installed it pretty easily. One caution - this is JUST the upper dishrack. If you have two rows of tines that are clipped in and flip-flop back and forth on the left and right wider sides of the rack, you will need to order one or two pieces of part # PS 898500 as well. One of my tine rows was in salvageable shape, so I only needed to order one (in a second order upon discovering I it wasn't included). It wasn't difficult to figure out how the clips could come out and snap back in place. Just be careful, know that these are just plastic items and can break easily.
Parts Used:
Upper Dishrack
  • Karen from Great Falls, VA
  • Difficulty Level:
    Easy
  • Total Repair Time:
    15 - 30 mins
  • Tools:
    Screw drivers
18 of 23 people found this instruction helpful.
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Pump Motor not working
1, I shut off ac circuit breaker.
2.Shut off water supply valve.
3.disconnected water line from inlet valve.
4. disconnect the drainage hose.
5. have plenty of towels to mop up water.
6. Remove racks and disconnect water diverters inside the tub.
7. remove phillips head screws that hold dish washer to counter.
8, Pull out DW and lay on its side to expose bottom of dishwasher. disconnect the motor terminal plug. and disconnect the temp prope.
9. disconnect the drainage tube and then proceed to remove the 3 plastic clips that hold the pump housing to the tub.
10. I used some silcone grease around the new pump housing to be safe. then I installed the new pump housing and motor in the reverse order.

It probally took me about an hour start to finish, the hardest part was placing new housing back in. The ring around the bottom of tub is very sharp!
Left some blood there.
Parts Used:
Circulation Pump and Motor Assembly
  • GLENN from CHEPACHET, RI
  • Difficulty Level:
    Easy
  • Total Repair Time:
    30 - 60 mins
  • Tools:
    Pliers, Screw drivers, Wrench set
15 of 15 people found this instruction helpful.
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Broken Door Links
Remove two screws at top that fasten dishwasher to cabinet. Slide dishwasher out to expose the two links that attach the door to the springs. Fit the new links to the springs and door.
Parts Used:
Door Balance Link Kit
  • Randall from Moreno Valley, CA
  • Difficulty Level:
    Easy
  • Total Repair Time:
    15 - 30 mins
  • Tools:
    Screw drivers
15 of 16 people found this instruction helpful.
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Dishwasher would not circulate water to clean
My husband pulled out the dishwasher and removed the faulty part and installed the new one. We found info on the parts source website to assist us. Dishwasher works great!!! Someone from the company we purchased it from had replaced it several years ago, and the seal at the bottom had leaked and the motor had siezed because of the water. We also discoved that the water line was severly kinked in 2 places, so we installed a flexable hose. Now my dishwasher is quiet, fills much faster and all this for a fraction of the price of a new appliance. Would recommend this website.
Parts Used:
Circulation Pump and Motor
  • Robert from Clinton, IA
  • Difficulty Level:
    Easy
  • Total Repair Time:
    30 - 60 mins
16 of 19 people found this instruction helpful.
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Top rack front wheel broke.
Pulled out dishwasher. Took out old screws. Unsnapped end of rack slid new wheel in and attached to side. Very Very easy. It was great to get the part so fast and take care of this repair ourselves.
Parts Used:
Upper Rack Wheel and Mount Assembly
  • Teresa from Smyrna, TN
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
  • Tools:
    Screw drivers, Socket set
15 of 17 people found this instruction helpful.
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Seal on dishwasher worn out and coming loose.
Removed old seal, cleaned track, applied adhesive for new seal, seated new seal in track, closed door for 24 hours to allow adhesive to cure, then used dishwasher without difficulty. An easy repair.
Parts Used:
Door Gasket
  • william from Wethersfield, CT
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    30 - 60 mins
15 of 17 people found this instruction helpful.
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Water leak
I watched the instructional videos that showed how to replace the inlet fill hose/water inlet a couple of times. The repair was exactly as shown. No trouble at all.
Parts Used:
Water Inlet Gasket Inlet Fill Hose
  • J from HARPERSVILLE, AL
  • Difficulty Level:
    Very Easy
  • Total Repair Time:
    30 - 60 mins
  • Tools:
    Nutdriver, Pliers, Screw drivers, Wrench (Adjustable)
16 of 20 people found this instruction helpful.
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Rinse aid dispenser was leaking
First I removed the screws holding the outside door panel to the inside door panel. Next (at this was the tricky part) was separating the panels. In our model of dishwasher, there is a layer of Styrofoam between the two panel to reduce noise. Unfortunately the Styrofoam is glued to both panels. Separating it without damage was not possible. So it was done with brute force and the Styrofoam broke in several places.

Replacing the dispenser involved removing six screws, disconnecting the wires and popping the dispenser out. The new one went in easily although there seemed to be a correct amount of tightening to do. It was tricky to get the cover back on because the Styrofoam pieces had to go back together like a puzzle.

Once reassembled, I ran the machine and it leaked at the dispenser. So the cover came back off. This time I played with the adjustment of the dispenser, testing it with the outside cover off, to insure that I had a tight, non-leaking seal. Once done, I put the cover back on and we are back in business.

The new dispensers do not have connections for the "Add Rinse Aid" light. They use a visual indicator on the dispenser itself. I simply taped the wire for the indicator light up and left it inside the door.

One last note, on our unit, the outside door panel is two pieces. I needed only to removed the lower portion for this repair. Unfortunately, I removed both and in the process broke the small plastic end on the door latch requiring me to purchase a new one. Bummer. That was a 10 minute repair though.
Parts Used:
Detergent and Rinse Aid Dispenser
  • Mark from Austin, TX
  • Difficulty Level:
    A Bit Difficult
  • Total Repair Time:
    30 - 60 mins
  • Tools:
    Screw drivers
16 of 21 people found this instruction helpful.
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Pump/motor assembly make making loud noise & door balance cable broken
I removed the dishwasher from under the cabinet. This is what took the most time. Before removing the dishwasher from under the cabinet I disconnected the drain cable to remove all the water from unit. After removing the dishwasher I tipped the unit on its left side. The motor/pump assembly is held in with one screw. After removing this screw the pump/motor assembly comes out with a 1/8 turn counter clock wise. The replacement pump/motor assembly was put back in in reverse order. After the pump/motor assembly was replaced I replaced the door balance cable kit on the right side of the unit. Next I tipped the unit on to its right side and replace the left balance cable kit. After this all that was left was to return the unit back under the cabinet and hook up the water supply line, the drain line, and the power.
Parts Used:
Circulation Pump and Motor Door Balance Link Kit
  • David from Bartlett, IL
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    1- 2 hours
  • Tools:
    Pliers, Screw drivers, Socket set, Wrench set
14 of 15 people found this instruction helpful.
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I did not lock the cap good enough and it fell off and melted
I just placed the cap back on, it worked great, fit fine and so glad I found this part. I was thinking of ways to McGyver it, thinking it would be impossible to find a new part. Glad i fount this site and the part.
Parts Used:
Rinse-Aid Dispenser Cap
  • Crystal from Stansbury Park, UT
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
14 of 15 people found this instruction helpful.
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The dishtrack wheel came off the track and fell into the dishwasher and melted
I snapped on the new part onto the track. It was that easy! :) Thank goodness the part was available from Part Select!
T. Edwards
Parts Used:
Wheel Assembly
  • Timothy from huntersville, NC
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
14 of 17 people found this instruction helpful.
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Door Pops open when running
I changed the Springs,Cables,Hinges (both) also changed both latches one on the door and the striker on the top of the tub. Problem still exists. Call worldpool today they never heard of this issue but if you google kitchenaid Dishwasher door pops open you get all kinds of hits.. You guys were great no problem with the parts..
Parts Used:
Strike Plate Door Latch
  • Robert from Coral Springs, FL
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    30 - 60 mins
  • Tools:
    Screw drivers, Socket set, Wrench set
15 of 21 people found this instruction helpful.
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Dishwasher door falls down as soon as it is unlatched and moved just a few inches open
This kit comes with the link cords and the balance wheels. I only needed the cords. I undid the set screws under the counter edge and slid the Dishwasher out from under the counter. One of the links had a broken cord and the spring had snapped to the very back of the space and was a bit hard to find. I used the good side as a guide to see how to thread the cord correctly. I did not replace the wheels since they appeared to be in good shape and looked like they might be a bit more difficult to replace than just the cord. For a second I thought I had ordered the wrong part because the new cord's attachment point at the hinge did not look exactly like the originals but the new design worked just like the original. I did need one other person to help stretch the spring and hold the door in the best position so I could attach the cord to the hinge. It's working perfectly now and I saved the wheels in case I need them later.
Parts Used:
Door Balance Link Kit
  • Joellen from Castro Valley, CA
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    15 - 30 mins
  • Tools:
    Screw drivers
12 of 12 people found this instruction helpful.
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All Instructions for the 66516494300
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