6540A - Instructions

Interior surface of ice tray felt rough & flaky (coating deteriorated) so cubes would not release.
Unplug appliance.
Remove timer cover by hand pressure @ edge.
Remove single attachment screw & bracket at lower front of icemaker.
Disconnect wiring harness from socket @ rear of compartment.
Tricky part was determining what type of connection held the other two attachment points along the long edge of the icemaker. I did not have repair manual or useful drawing but looked @ PartsDirect pic of side brackets & used a small mirror to confirm that mine were also some sort of "snap in" attachment.
Remove icemaker unit by pushing upward and outward on the unit. I takes a good bit of pressure and will pop loose, but be careful not to break attachment bracket from freezer wall.
Scavenge shut off bar and wiring harness from old icemaker once you have it out & attach to new one before installing it back in freezer.
Again, you might find a mirror useful to align those pesky snap-in brackets with the new unit.
Since you probably kept your freezer running while waiting for the part, the plastic snap-ins will be cold and brittle. I warmed them up first by applying a dampened cloth heated in the microwave to make them a little more pliable.
A good push of the new unit towards the snap-ins along with some upward force will get it stable.
Reattach the metal screw in bracket & connect the wiring harness to rear plug... and don't forget to plug the whole thing back in.
It will take awhile for the first batch of cubes dump as the timer may need to cycle completely around to get to the fill cycle... be patient.
Dump the first couple of batches of cubes just to make sure you're free of any residue.

I found the water pump bearings were going bad from humidity. I replaced the pump with a new one and it runs quiet again.

I used a flat screw driver to push in on the releases so I could raise the top of the machine. I then used a torx tool to remove both parts of the hinge, and then used a #2 phillips screw driver, on the new screws I'd also ordered, to re-attach both of the hinge parts. Every thing went just as anticipated.

I knew the chances of all the freon leaking out was unlikely so I looked at the wiring to the compressor and there was a capacitor and a starter/overload so i figured I would start there. I went on line and found the parts at this site and they were less than the minimum service call charge for a service tech so I figured what the heck let's give her a shot so I did give it a shot. I ordered the parts and they were there in less time than a service tech could come out and i installed the parts and guess what for 90.00 in parts and 15 minutes in time I repaired my refrigerator. Thanks guys, It took less time to order the parts than it did to make the repair so thanks, your website rocks and is very well designed so my hat is off to you guys!

My ice maker has been shedding its non-stick coating for over a year. Within the last month of so, it started pouring water into the ice bucket below, turning it into a solid mass of ice. So I purchased a new ice maker assembly. I encountered two problems not mentioned in the 21 or so do-it-yourselfer repair stories that precede this one. First problem: one of the three screws that hold the ice maker to the refrigerator wall is hidden behind the large (black) end of the ice maker and is difficult to access. Before trying to replace the ice maker, make sure you have the physical dexterity to remove that screw. Second problem: it is not apparent how to remove the wire harness that plugs into the ice maker assembly. BEFORE you can remove the wire harness, you MUST remove the large white cap that covers the black end of the ice maker assembly and then push in a retaining tab to release the wire harness. If you don't do this, the wire harness will not release. Other than those two problems, it was relatively easy to remove three screws, unplug the wire harness, transfer three small, metal parts from the old ice maker to the new, plug in the new wire harness, mount the ice maker assembly so that the water tube is in the proper position, and then re-install the three screws. The ice maker works fine now. (P.S. I was told by an expert that the real problem might be a malfunctioning fill valve. I would have replaced the fill valve if replacing the ice maker assembly had not fixed the problem.)

Unplug the appliance.
Removed the screws holding the back panel.
Removed the fan blade.
removed 3 screws holding the condenser fan.
Remove the 3 metal brackets attached to the fan.
(First note which studs the brackets are attached to. Attach the 3 metal brackets to the new fan. (New screws were supplied)
Cut and strip the wire about two inches from the fan.
Cut and strip the new wire. I cut the new wire in half (about 6 inches.) Connect the two wires, twist and used 2 wire nuts. Tie wrap the wire to the wire harness. Mount the new fan (three screws)
Screw the back panel back on.
Mount the new

First unplug the washer for the electrical outlet. You will need to tip the washer back to get to the bottom of the machine. There you will see the belt that drives the transmission and the water pump from the motor. Remove the belt and set it to the side. Then you will need to gain access to the top side of the machine by gently using a screwdriver to pry the front of the top up off the front panel on both sides then hinge it back out of the way. Use a nut driver to remove the two screws on the inside edge of the front panel and remove the front panel. Once the front panel is off you will see the water pump on the right hand side as you face the front of the machine. Remove the hose clamp on the water pump with the flat head screw driver or nut driver and use a pair of pliers to remove the compression clip on the water pump. Remove the 4 bolts holding the water pump in place. Reverse the entire process to put it back together. This job was very easy and I was only without a washer for 2 days because of partselect.com.

The pump was very easy to replace (3) screws, easy to reach with front panel off. (Less than 5 minut job. The brake assembly and thrust bearing was a little harder to do, but not bad at all. I found it best to flip the unit upside down to do the brake assembly. Replaced #10-24 x 1/2" screws with 2" long ones. Remember to do this (1) at a time, then back all (6) off a little at a time to release tesion on the 200lb spring. Swap out parts and tighten back down with 2" screws and then swap them back out for the 1/2" ones (1) at a time. I tipped the unit back on its side to install the bearing & pully kit. This takes some of the weight off of the main shaft allowing you to insert the spacers and split ring. The replacement parts seem to be of eqal or better quality to the originals. Machine runs quiet and smooth.

I removed the ice maker from the refrigerator, by removing one screw on the underside bracket and loosening the two screws at the top side, then lifting the ice maker off the loosened screws. I then unplugged the electrical harness that supplies power from the refrigerator to the ice maker. I then disassembled the ice maker by removing the front cover which is snapped in place, then removing two recessed screws at the front. I removed the broken part, I then reassembled the ice maker with the new part. I replaced the two recessed screws at the front and snapped on the cover. Then I reinstalled the ice maker in the refrigator by plugging in the harness, slipping the ice maker over the loosened screws in the refrigerator and replacing the screw that was removed from the underside bracket. Tightening all the screws completed the project.

This is a problem in the defrost cycle. It is one of three items the heater, timer or thermostat.. I removed the screws from the back side of the freezer and romoved the sheet metal from the back which exposes all the elements. Below the evaporaro coils are two small plates which cover the heating elements ( two glass tubes conected to insulated wire), You may be able to look at it and tell if they are bad. Mine was burnt and obviously gone. If you disconnect from conectors you can check for conitinuity to tell if bad. Simply remove the four screws holding these in place and install new one the same way. quite easy. I did check the thermostat for continuity and relaced it also. It simply plugs into a clip on the back wall and two power connectors. If checking themostat for continuity make sure it is cold otherwise it will be open and you won't get a good read. The timer for this model is under \neather behind the grill on the bottom. simply turn the dial and if the motor stops it is probbably good. It runs 8 hr. and then will shut off for defrost heater to come on. Do this before closing up to tell that your new heater is working. It will get red quickly. Saved a lot of money on this one

The ice maker had been slowly dying and one day just stopped making ice. No water was getting to the trays.

I read that this could be caused by a failure of the valve, even though the continuity test indicated that the solenoid was okay.

I ordered the part Friday afternoon. It was delivered Saturday. I did the repair in 10 minutes.

I pulled the fridge away from the wall.

I unplugged the fridge. I closed the water supply valve.

I unscrewed the two mounting screws using a flat head screwdriver.

I pulled the old valve out from refrigerator.

Using an adjustable wrench I detached the water supply from the valve. I detached the hose leading to the ice maker from the valve.

I pulled the electrical connectors from the connectors on the valve.

I attached the hoses to the new valve, attached the electrical connector, screwed the new valve in its place, opened the water supply, plugged the fridge back in, checked for leaks, and waited for a few hours.

My ice maker is working better than it has in at least two years.

Installed new ice maker. It was easy - loosen two screws and unplug old wire harness. Put new unit in place. Did not realize new unit would not come with wire harness, but transferred old one to new ice maker (easy) and, "voila" some ice in 24 hours -- much ice since then. I am a 68 year old woman and it was "sort of fun" doing this job.

The easiest thing to do was pull the ice make off. After taking the 3 screws out of the wall of the freezer, take a screwdriver (flathead) and push on the tab for the electrical plug and wiggle the cord out. Then you can take 3 screws out for the main cover and another 2 screws on the next cover. There's the part, pop it out and replace holding pins and start the process of putting back together the opposite way you took it apart.

First I unplugged it, then removed the agitator and tub assemblies, then I tipped it back and removed the belt and pully and thrust bearings. After reading on here I learned the brake would stick and after installing the thrust bearing kit I found out I couldnt fit in the shims. That led me to believe the brake was siezed inplace so i couldn't fit in the parts. I removed the thrust bearing kit and removed the transmission assembley. I took apart the brake and found the two pieces had siezed together, after I got them apart I sanded both peices and lubed the shaft with high temp silicone like you would use on a cars brake system. I put the brake back together, BE VERY CAREFUL THE SPRING HAS ALOT OF PRESSURE! I then put the transmission back in, reinstalled the thrust bearing kit and it fit great. I put in the tub and agitator and washed clothes.

filled both ice cube trays up with water and placed in the freezer.. within hours my ice oproduction was doubled! no more warm cocktails : )