Microwave Screw W10841091

Don't order the two screws. They are common screws you probably have in your garage.

After unhinging the microwave door, be carefeul taking the door apart. Do it over a kitchen counter covered by a towel padding. It came apart suddenly and half of it fell on the floor, but didn't break.

KitchenAid Microwave [Model: KHMS 145 JBS-0]Door Handle Repair
Tools and Parts
• Door Handle [Part # PS390101]
• Putty Knife
• Phillips Screwdriver
• Tray (cup) for parts during disassembly/reassembly (3 screws on door; 2 screws on handle; spacer on top-door edge).
Instructions
• Preparation
o Disassembly can be managed with the door mounted on the unit. The handle is attached by 2-screws that can be accessed only by separating the outer/inner door panels.
o Before starting the project, watch the Youtube.com video for a GE Microwave, which is the most applicable video for removing the collar [i.e., plastic bezel around the viewing window on the inner door) and for separating the outer/inner door panels ].

• Remove the collar
Photo 1: Inner-side clip (bottom of collar) used on
3-sides of the collar (top edge is a spacer) Photo 2: Hinge side clip (right edge)

o As indicated in the video, small clips are on the inner-side of the collar on 3-sides (top, bottom, and open-door edge).
o The clips are on the outside of the collar for the door-hinge side.
o These clips are small and somewhat fragile – once a few are popped, finger pressure will generally pop the remaining clips.


• Separate the outer/inner door panels

Photo shows the inner/outer doors separated, and the 3-screws removed.
o Remove the 3-screws on the door edge before separating the outer door panel.
o There is a plastic spacer on the top, outside edge of the door that is not cemented. Remove the spacer after separating the door panels.
o Use a putty knife to pop the clips for the outer-door panel around the top, bottom, and open-door sides.
o The top door corner (the spacer edge) is tight and should be gently pushed back.
o The outer door panel will remain attached on the hinged edge and function like a second door – move gently.
o The viewing glass is clamped in place; but, handle with caution.

• Remove the Door Handle
o With the outer/inner panels separated, remove the two screws holding the handle and remove the handle.
o Retain the screws for later use.

• Install the new Door Handle
o Reuse the original screws (Note, [Part # W10841091 – screw] is a different thread, and is not self-tapping)
o The door-handle screw holes are not tapped; so insert the old screws in the handle to tap before installing the handle, leaving approximately 1/8 - 3/16” exposed.
o Remove the screws and reuse to install the handle.


Comparison of 2-original screws vs. replacement screw (note thread gauge differences).
• Reinstall the Outer Door Panel
o Align the spacer with the inner-panel edge in the upper corner.
o Close the outer panel, gently snapping the clips into place.
o Reinstall the 3-screws on the door edge.

• Reinstall the Collar
o Snap the hinge side in place.
o Gently snap the remaining sides in place